The Journal of
the Korean Journal of Metals and Materials

The Journal of
the Korean Journal of Metals and Materials

Monthly
  • pISSN : 1738-8228
  • eISSN : 2288-8241

Editorial Office


  1. ํ˜„๋Œ€์ž๋™์ฐจ ์—ฐ๊ตฌ๊ฐœ๋ฐœ๋ณธ๋ถ€ (Research & Development Division, Hyundai Motor Company, Hwaseong 18280, Republic of Korea)



hot stamping, 30MnB5 steel, tempering, martensite, cementite, carbide

1. ์„œ ๋ก 

์ตœ๊ทผ ์ž๋™์ฐจ ์‚ฐ์—…์—์„œ๋Š” ๋ฐฐ๊ธฐ๊ฐ€์Šค ์ €๊ฐ ๋ฐ ์—ฐ๋น„ ํ–ฅ์ƒ์„ ์œ„ํ•œ ๊ฒฝ๋Ÿ‰ํ™”์™€ ๋”๋ถˆ์–ด ์ถฉ๋Œ ์•ˆ์ „์„ฑ ํ–ฅ์ƒ์„ ์œ„ํ•ด ์ดˆ๊ณ ๊ฐ•๋„ ๊ฐ•ํŒ์ด ํ™•๋Œ€ ์ ์šฉ๋˜๊ณ  ์žˆ๋‹ค [1,2]. ํ˜„์žฌ ์–‘์‚ฐ ์ ์šฉ๋˜๊ณ  ์žˆ๋Š” ์ž๋™์ฐจ์šฉ ์ดˆ๊ณ ๊ฐ•๋„ ๊ฐ•ํŒ์€ ์ด์ƒ์กฐ์ง (Dual-Phase, DP) ๊ฐ•, ๋ณตํ•ฉ์กฐ์ง (Complex-Phase, CP) ๊ฐ•, ๋ณ€ํƒœ์œ ๊ธฐ์†Œ์„ฑ (TRansformation-Induced Plasticity, TRIP) ๊ฐ•, ์Œ์ •์œ ๊ธฐ์†Œ์„ฑ (TWinning-Induced Plasticity, TWIP) ๊ฐ•, ๊ทธ๋ฆฌ๊ณ  ๋งˆ๋ฅดํ…์‚ฌ์ดํŠธ ์กฐ์ง ๊ฐ•์ด ์žˆ๋‹ค [3-7]. ์ดˆ๊ณ ๊ฐ•๋„ ๊ฐ•ํŒ ์ค‘ ์•ฝ 80% ์ด์ƒ์ด ํ”„๋ ˆ์Šค๋ฅผ ํ†ตํ•œ ๋ƒ‰๊ฐ„ ์„ฑํ˜• ๊ณต๋ฒ•์œผ๋กœ ๋ถ€ํ’ˆํ™” ๋˜๊ณ  ์žˆ์œผ๋‚˜, ๊ฐ•ํŒ์˜ ๊ฐ•๋„๊ฐ€ ์ฆ๊ฐ€ํ• ์ˆ˜๋ก ์—ฐ์‹ ์œจ ๊ฐ์†Œ๋กœ ์ธํ•œ ์„ฑํ˜•์„ฑ์˜ ํ•œ๊ณ„์™€ ์Šคํ”„๋ง๋ฐฑ ํ˜„์ƒ์œผ๋กœ ์ธํ•œ ์น˜์ˆ˜ํ’ˆ์งˆ ํ™•๋ณด๊ฐ€ ์–ด๋ ค์›Œ ๋ถ€ํ’ˆ ํ˜•์ƒ์— ๋”ฐ๋ผ ์ ์šฉํ•˜๋Š”๋ฐ ์ œํ•œ์ด ์žˆ๋‹ค [8]. ์ด๋ฅผ ๊ทน๋ณตํ•˜๊ธฐ ์œ„ํ•ด ๋ถ€ํ’ˆ์˜ ์ •ํ™•ํ•œ ํ˜•์ƒ๊ณผ ๊ณ ๊ฐ•๋„๋ฅผ ๋™์‹œ์— ์–ป์„ ์ˆ˜ ์žˆ๋Š” ํ•ซ์Šคํƒฌํ•‘ ๊ณต๋ฒ•์ด ๊ฐœ๋ฐœ๋˜์—ˆ๋‹ค [9,10].

ํ•ซ์Šคํƒฌํ•‘์€ ๊ฐ•ํŒ์„ ์•ฝ 900 โ„ƒ ์ด์ƒ์˜ ์˜จ๋„๋กœ ์†Œ๋‘” (Annealing) ํ•œ ํ›„ ์„ฑํ˜•๊ณผ ๋ƒ‰๊ฐ์„ ๋™์‹œ์— ์‹ค์‹œํ•˜์—ฌ ๊ณ ์„ฑํ˜•์„ฑ๊ณผ ๊ณ ๊ฐ•๋„๋ฅผ ํ™•๋ณดํ•˜๋Š” ๊ณต๋ฒ•์ด๋‹ค. ์ผ๋ฐ˜์ ์œผ๋กœ ํ•ซ์Šคํƒฌํ•‘ ๋ถ€ํ’ˆ์€ ํ•ญ๋ณต๊ฐ•๋„ (Yield Strength, YS) 1 GPa์™€ ์ธ์žฅ๊ฐ•๋„ (Ultimate Tensile Strength, UTS) 1.5 GPa๋ฅผ ์ œ๊ณตํ•˜๊ณ  ๊ณ ์˜จ ์„ฑํ˜•์œผ๋กœ ์ธํ•ด ์Šคํ”„๋ง๋ฐฑ ํ˜„์ƒ์„ ๊ฐ์†Œ์‹œํ‚ฌ ์ˆ˜ ์žˆ๋‹ค. ์ด๋Ÿฌํ•œ ์žฅ์ ์œผ๋กœ ์ธํ•ด ํ•ซ์Šคํƒฌํ•‘ ๊ฐ•ํŒ์€ ๋ฒ”ํผ, ์ƒค์‹œ, B-ํ•„๋Ÿฌ, ๊ทธ๋ฆฌ๊ณ  ๋„์–ด ์ž„ํŒฉํŠธ๋น” ๋“ฑ ์ž๋™์ฐจ ๊ณจ๊ฒฉ ๋ถ€์žฌ์— ์ ์šฉ๋Ÿ‰์ด ๊ธ‰์ฆํ•˜๊ณ  ์žˆ๋‹ค [11].

ํ˜„์žฌ ์ž๋™์ฐจ์— ์ ์šฉ๋˜๊ณ  ์žˆ๋Š” ํ•ซ์Šคํƒฌํ•‘ ๊ฐ•ํŒ์œผ๋กœ๋Š” ๋ณด๋ก  (B) ์ด ์ฒจ๊ฐ€๋œ 22MnB5 ์žฌ์งˆ์ด ๋Œ€ํ‘œ์ ์ด๋‹ค [12,13]. ํ•ฉ๊ธˆ ์„ฑ๋ถ„ ์ค‘ B, C, ๊ทธ๋ฆฌ๊ณ  Mn์€ ์˜ค์Šคํ…Œ๋‚˜์ดํŠธ ์•ˆ์ •ํ™” ์›์†Œ๋กœ์„œ ๋ƒ‰๊ฐ ์ค‘ ํŽ˜๋ผ์ดํŠธ์˜ ์ƒ์„ฑ ๋ฐ ์˜ค์Šคํ…Œ๋‚˜์ดํŠธ ๋ถ„ํ•ด๋ฅผ ์–ต์ œํ•˜์—ฌ ์ƒ๋Œ€์ ์œผ๋กœ ๋А๋ฆฐ ๋ƒ‰๊ฐ์†๋„์—๋„ ๋งˆ๋ฅดํ…์‚ฌ์ดํŠธ ์กฐ์ง์„ ์•ˆ์ •์ ์œผ๋กœ ํ™•๋ณดํ•˜๋Š” ์—ญํ• ์„ ํ•œ๋‹ค [14]. ์ผ๋ฐ˜์ ์œผ๋กœ ์ดˆ๋‹น โˆ’27 โ„ƒ ์ดํ•˜์˜ ๋ƒ‰๊ฐ ์†๋„์—์„œ ๋งˆ๋ฅดํ…์‚ฌ์ดํŠธ ์กฐ์ง์„ ํ™•๋ณดํ•  ์ˆ˜ ์žˆ๊ณ , ๊ทธ ์ด์ƒ์˜ ๋ƒ‰๊ฐ์†๋„์—์„œ๋Š” ํŽ˜๋ผ์ดํŠธ์™€ ๋ฒ ์ด๋‚˜์ดํŠธ ์กฐ์ง์ด ํ•จ์œ ๋จ์œผ๋กœ์จ ๊ธฐ๊ณ„์  ๋ฌผ์„ฑ์ด ๊ฐ์†Œํ•œ๋‹ค [12].

์ตœ๊ทผ์—๋Š” ๊ตญ์ œ์ ์œผ๋กœ ์ถฉ๋Œ ์•ˆ์ „์‹œํ—˜ ๊ทœ์ œ๊ฐ€ ๊ฐ•ํ™”๋˜๋ฉด์„œ ์ธ์žฅ๊ฐ•๋„ 1.8 GPa ์ด์ƒ์˜ ํ•ซ์Šคํƒฌํ•‘ ๋ถ€ํ’ˆ์— ๋Œ€ํ•œ ์ˆ˜์š”๊ฐ€ ์ฆ๊ฐ€ํ•˜๊ณ  ์žˆ๊ณ , ์ด์— ๋”ฐ๋ผ ๊ธ€๋กœ๋ฒŒ ์ฒ ๊ฐ•์‚ฌ๋“ค์˜ ๊ฐ•์ข… ๊ฐœ๋ฐœ์ด ํ™œ๋ฐœํžˆ ์ง„ํ–‰๋˜๊ณ  ์žˆ๋‹ค [15,16]. ํ•ซ์Šคํƒฌํ•‘ ๊ฐ•ํŒ์˜ ๊ฐ•๋„๋ฅผ ์ฆ๊ฐ€์‹œํ‚ค๊ธฐ ์œ„ํ•ด ๋งˆ๋ฅดํ…์‚ฌ์ดํŠธ์˜ ๊ฐ•๋„๋ฅผ ๊ฒฐ์ •ํ•˜๋Š” C์˜ ์–‘์„ 22MnB5 ๊ธฐ์ค€ 0.22%์—์„œ 0.30% ์ด์ƒ์œผ๋กœ ์ฒจ๊ฐ€ํ•˜์—ฌ 300~500 MPa์˜ ์ธ์žฅ๊ฐ•๋„๋ฅผ ์ถ”๊ฐ€์ ์œผ๋กœ ์ฆ๊ฐ€์‹œํ‚จ๋‹ค. C์˜ ์ฆ๊ฐ€๋Š” ๊ฐ•๋„ ํ–ฅ์ƒ์˜ ์žฅ์ ์ด ์žˆ์ง€๋งŒ ๊ทธ์— ๋”ฐ๋ฅธ ์ทจ์„ฑ ์ฆ๊ฐ€๋ฅผ ๋™๋ฐ˜ํ•˜๊ณ , ์ด๋ฅผ ์™„ํ™”ํ•˜๊ธฐ ์œ„ํ•ด์„œ๋Š” ํ…œํผ๋ง ๊ณต์ •์ด ์ถ”๊ฐ€์ ์œผ๋กœ ์ง„ํ–‰๋˜์–ด์•ผ ํ•œ๋‹ค. ํ…œํผ๋ง์— ๊ด€ํ•œ ์—ฐ๊ตฌ๋Š” ๊ณผ๊ฑฐ 1940๋…„๋Œ€๋ถ€ํ„ฐ ํ™œ๋ฐœํžˆ ์ง„ํ–‰๋˜์—ˆ๊ณ , ์ผ๋ฐ˜์ ์œผ๋กœ ํ…œํผ๋ง ์‹ค์‹œ ์‹œ ์ธ์„ฑ (Toughness) ๋ฐ ํ•ญ๋ณต๊ฐ•๋„๊ฐ€ ์ƒ์Šนํ•˜๊ฒŒ ๋œ๋‹ค [17-19]. ๊ทธ๋Ÿฌ๋‚˜, ํŠน์ • ์˜จ๋„์—์„œ์˜ ํ…œํผ๋ง์€ ์ธต์ƒ ๊ตฌ์กฐ์˜ ์‹œ๋ฉ˜ํƒ€์ดํŠธ ๋ฐ ์˜ค์Šคํ…Œ๋‚˜์ดํŠธ ์ƒ์„ฑ ๋˜๋Š” ๊ฒฐ์ •๋ฆฝ๊ณ„์˜ ๋ถˆ์ˆœ๋ฌผ ํŽธ์„์— ์˜ํ•ด ํ…œํผ๋“œ-๋งˆ๋ฅดํ…์‚ฌ์ดํŠธ ์ทจ์„ฑ (Tempered-Martensite Embrittlement, TME) ์„ ๋ฐœ์ƒ์‹œํ‚ค๊ณ , ์ด๋Ÿฌํ•œ ์ทจ์„ฑ ๊ฑฐ๋™์€ Cํ•จ๋Ÿ‰ ๋ฐ ๋ƒ‰๊ฐ ์†๋„์— ๋”ฐ๋ผ ์ƒ์ดํ•˜๊ฒŒ ๋‚˜ํƒ€๋‚œ๋‹ค [20-22]. ๋”ฐ๋ผ์„œ, ํƒ€ ์ดˆ๊ณ ๊ฐ•๋„ ๊ฐ•ํŒ ๋Œ€๋น„ C ํ•จ๋Ÿ‰์ด ๋†’๊ณ  ๊ธ‰๋žญ์„ ์‹ค์‹œํ•˜๋Š” ๊ฐ•์ข…์— ๋Œ€ํ•œ ์ตœ์  ํ…œํผ๋ง ์กฐ๊ฑด ์—ฐ๊ตฌ๋Š” ๋งค์šฐ ์ค‘์š”ํ•˜๋‹ค.

์ด๋Ÿฌํ•œ ๋™ํ–ฅ์— ๋งž์ถฐ 1.8 GPa ์ด์ƒ์˜ ํ•ซ์Šคํƒฌํ•‘ ๊ฐ•ํŒ์—์„œ์˜ ํ…œํผ๋ง ํšจ๊ณผ์— ๋Œ€ํ•œ ์—ฐ๊ตฌ ๊ฒฐ๊ณผ๋“ค์ด ๋ฐœํ‘œ๋˜๊ณ  ์žˆ๋‹ค. Cheng ๋“ฑ์€ 30MnB5 ํ•ซ์Šคํƒฌํ•‘ ๊ฐ•ํŒ์—์„œ 200 โ„ƒ์—์„œ 600 โ„ƒ ํ…œํผ๋ง ์˜จ๋„ ์กฐ๊ฑด์— ๋”ฐ๋ฅธ ์ง‘ํ•ฉ์กฐ์ง ๊ฑฐ๋™์„ ์—ฐ๊ตฌํ•˜์˜€๋‹ค [23]. ํ…œํผ๋ง ์˜จ๋„๊ฐ€ ์ฆ๊ฐ€ํ• ์ˆ˜๋ก 5o ์ดํ•˜์˜ ๋ฐฉ์œ„์ฐจ ๊ฐ๋„ (Misorientation Angle)๋ฅผ ๊ฐ–๋Š” ์†Œ๊ฐ ๊ฒฝ๊ณ„ (Low-Angle Boundary)์˜ ๋น„์œจ์ด ๋‚ฎ์•„์ง€๊ณ  ๋ฐฉ์œ„์ฐจ ๊ฐ๋„ 50o ์ด์ƒ์˜ ๊ณ ๊ฐ ๊ฒฝ๊ณ„ (High-Angle Boundary)์˜ ๋น„์œจ์ด ๋†’์•„์ง€๋Š” ๊ฒฝํ–ฅ์„ ๋ณด์˜€๋‹ค. ์ด๋Š” ํ…œํผ๋ง ๊ณต์ •์— ์˜ํ•ด ์ „์œ„ (Dislocation)๊ฐ€ ํ•ด์†Œ๋˜์–ด ์•„๊ฒฐ์ •๋ฆฝ์ด ์„ฑ์žฅํ•˜๊ธฐ ๋•Œ๋ฌธ์ธ ๊ฒƒ์œผ๋กœ ๋ถ„์„๋˜์—ˆ๋‹ค. Jarvinen ๋“ฑ์€ C ํ•จ๋Ÿ‰ (0.22%~0.34%)์ด ๋‹ค๋ฅธ ํ•ซ์Šคํƒฌํ•‘ ๊ฐ•ํŒ์„ ์ž๋™์ฐจ ๋„์žฅ ์˜ค๋ธ ๊ณต์ • ๋ชจ์‚ฌ ์กฐ๊ฑด์œผ๋กœ ์—ด์ฒ˜๋ฆฌํ•˜์—ฌ C ํ•จ๋Ÿ‰์— ๋”ฐ๋ฅธ ํŠน์„ฑ ๋ณ€ํ™”๋ฅผ ์—ฐ๊ตฌํ•˜์˜€๋‹ค [24]. ๊ฐ ๊ฐ•์ข…์„ 170 โ„ƒ์—์„œ 20๋ถ„๊ฐ„ ์—ด์ฒ˜๋ฆฌํ•œ ๊ฒฐ๊ณผ ํ•ญ๋ณต๊ฐ•๋„๊ฐ€ 80~160 MPa ์ฆ๊ฐ€ํ•˜์˜€๊ณ , ์ธ์žฅ๊ฐ•๋„๋Š” 30~150 MPa ๊ฐ์†Œํ•˜์˜€์œผ๋ฉฐ, ํ•ญ๋ณต๋น„ (Yield Ratio, YR)๋Š” 0.70์—์„œ 0.84๊นŒ์ง€ ์ฆ๋Œ€๋˜์—ˆ๋‹ค. ํ•˜์ง€๋งŒ, ์งง์€ ์—ด์ฒ˜๋ฆฌ ์‹œ๊ฐ„์œผ๋กœ ์ธํ•ด ์—ฐ์‹ ์œจ ๋ฐ ์ธ์„ฑ ์ฆ๊ฐ€ ํšจ๊ณผ๊ฐ€ ๋ฏธ๋ฏธํ•˜์—ฌ, ์ตœ์  ๋ฌผ์„ฑ ํ™•๋ณด๋ฅผ ์œ„ํ•ด์„œ๋Š” ์ถ”๊ฐ€์ ์ธ ํ…œํผ๋ง์ด ํ•„์š”ํ•˜๋‹ค. Naderi ๋“ฑ์€ 0.33%์˜ C ํ•จ๋Ÿ‰์„ ๊ฐ–๋Š” 34MnB5 ํ•ซ์Šคํƒฌํ•‘ ๊ฐ•ํŒ์—์„œ์˜ ํ…œํผ๋ง ์กฐ๊ฑด ๋ณ„ ์ธ์žฅ ๋ฌผ์„ฑ์„ ์—ฐ๊ตฌํ•˜์˜€๋‹ค [25]. 200 โ„ƒ~300 โ„ƒ์˜ ์˜จ๋„ ์กฐ๊ฑด์—์„œ ํ…œํผ๋งํ•œ ๊ฒฐ๊ณผ ๋‹ค๋ฅธ ์—ฐ๊ตฌ ๊ฒฐ๊ณผ์™€ ๊ฐ™์ด ํ•ญ๋ณต ๊ฐ•๋„ ์ƒ์Šน ๋ฐ ์ธ์žฅ๊ฐ•๋„ ์ €ํ•˜๊ฐ€ ๋‚˜ํƒ€๋‚ฌ๊ณ , ์ด๋Š” ๋‚˜๋…ธ ํฌ๊ธฐ๋กœ ์„์ถœ๋œ ํƒ„ํ™”๋ฌผ ๋•Œ๋ฌธ์ธ ๊ฒƒ์œผ๋กœ ๋ถ„์„๋˜์—ˆ๋‹ค. ๋˜ํ•œ, ํ…œํผ๋ง์— ๋”ฐ๋ฅธ ํ•ญ๋ณต๊ฐ•๋„ ์˜ˆ์ธก ๋ชจ๋ธ์„ ์ œ์•ˆํ•˜์˜€๋Š”๋ฐ, ์ผ๋ฐ˜ํ™”๋ฅผ ์œ„ํ•ด์„œ๋Š” ๋‹ค์–‘ํ•œ ๊ฐ•์ข…์˜ ํ…œํผ๋ง ์กฐ๊ฑด์— ๋”ฐ๋ฅธ ๋ฐ์ดํ„ฐ๊ฐ€ ํ•„์š”ํ•˜๋‹ค๊ณ  ๋ณด๊ณ ํ•˜์˜€๋‹ค.

์ด์™€ ๊ฐ™์ด 1.8 GPa ์ด์ƒ์˜ ํ•ซ์Šคํƒฌํ•‘ ๊ฐ•ํŒ์— ๋Œ€ํ•œ ์—ฐ๊ตฌ๊ฐ€ ์ง„ํ–‰๋˜๊ณ  ์žˆ์ง€๋งŒ ์ตœ์  ํ…œํผ๋ง ์กฐ๊ฑด์— ๋Œ€ํ•œ ์—ฐ๊ตฌ๊ฐ€ ์•„์ง ๋ฏธ๋น„ํ•˜๊ณ , ๋‹จ์ˆœํžˆ ์ •์  ์ธ์žฅ ๋ฌผ์„ฑ์„ ํ†ตํ•ด์„œ๋งŒ ๊ฐ•์ข…์˜ ์ถฉ๋Œ์„ฑ๋Šฅ์„ ์˜ˆ์ธกํ•˜๊ณ  ์žˆ๋‹ค.

๋”ฐ๋ผ์„œ, ๋ณธ ์—ฐ๊ตฌ์—์„œ๋Š” 30MnB5 ํ•ซ์Šคํƒฌํ•‘ ์—ด์—ฐ๊ฐ•ํŒ์— ๋Œ€ํ•œ ๋‹ค์–‘ํ•œ ํ…œํผ๋ง ์˜จ๋„ ๋ฐ ์‹œ๊ฐ„ ์กฐ๊ฑด์— ๋”ฐ๋ฅธ ๋ฏธ์„ธ ์กฐ์ง ๋ณ€ํ™” ๊ฑฐ๋™์„ ๋ถ„์„ํ•˜์˜€๊ณ , ์ธ์žฅ ๋ฌผ์„ฑ๊ณผ ๋ถ€ํ’ˆ๋‹จ์œ„ ์ถฉ๋Œ์„ฑ๋Šฅ ๋ถ„์„์„ ํ†ตํ•ด ์ตœ์  ํ…œํผ๋ง ์กฐ๊ฑด์„ ๋„์ถœํ•˜์˜€๋‹ค.

2. ์‹คํ—˜๋ฐฉ๋ฒ•

๋ณธ ์—ฐ๊ตฌ์—์„œ๋Š” ์ง„๊ณต ์œ ๋„ ์šฉํ•ด๋กœ (Vacuum Induction Melting, VIM)๋ฅผ ํ†ตํ•ด Fe-0.29C-1.39Mn-0.21Si-0.004B wt% ์˜ ํ•จ๋Ÿ‰์„ ๊ฐ–๋Š” 30MnB5 ํ•ซ์Šคํƒฌํ•‘ ๊ฐ• ์ž‰๊ณณ์„ ์ œ์ž‘ํ•˜์˜€๊ณ , 900 โ„ƒ์—์„œ 1000 โ„ƒ ์‚ฌ์ด์˜ ์˜จ๋„์—์„œ ์ตœ์ข…๋‘๊ป˜ 2.6 mm์˜ ํŒ์žฌ๋กœ ์—ด๊ฐ„์••์—ฐ ํ•˜์˜€๋‹ค. ํ‘œ๋ฉด์— ๋‚จ์€ ์Šค์ผ€์ผ ์ œ๊ฑฐ๋ฅผ ์œ„ํ•ด PO (Pickling and Oiling) ์ฒ˜๋ฆฌ๋ฅผ ์‹ค์‹œํ•˜์˜€๋‹ค. ํ•ซ์Šคํƒฌํ•‘ ๊ณต์ •์„ ๋ชจ์‚ฌํ•˜๊ธฐ ์œ„ํ•ด ๊ฐ•ํŒ์„ ๋ฐ•์Šคํ˜• ์ „๊ธฐ๋กœ๋ฅผ ํ†ตํ•ด ์•ฝ 930 โ„ƒ์—์„œ 5๋ถ„๊ฐ„ ์†Œ๋‘” ํ•œ ํ›„ ์ˆ˜๋ƒ‰ํ•˜์˜€๋‹ค. ํ…œํผ๋ง์€ ๋ฐ•์Šคํ˜• ์ „๊ธฐ๋กœ์—์„œ 4๊ฐœ ์กฐ๊ฑด (180 โ„ƒ-120 ๋ถ„, 250 โ„ƒ-60 ๋ถ„, 350 โ„ƒ-30 ๋ถ„, ๊ทธ๋ฆฌ๊ณ  450 โ„ƒ-6 ๋ถ„)์œผ๋กœ ์‹ค์‹œํ•˜์˜€๋‹ค. ์ƒ๊ธฐ ํ…œํผ๋ง ์กฐ๊ฑด์€ ์ž๋™์ฐจ ๋„์žฅ ๊ณต์ • ์กฐ๊ฑด์„ ์ฐธ๊ณ ๋กœ ์ƒ์‚ฐ์„ฑ์„ ๊ณ ๋ คํ•˜์—ฌ ์˜จ๋„์™€ ์‹œ๊ฐ„ ์กฐ๊ฑด์„ ์„ค์ •ํ•˜์˜€๋‹ค.

๊ฐ ํ…œํผ๋ง ์กฐ๊ฑด ๋ณ„ ๋ฏธ์„ธ์กฐ์ง ๊ด€์ฐฐ์„ ์œ„ํ•ด ์••์—ฐ๋ฐฉํ–ฅ (Rolling Direction, RD)์— ์ˆ˜์งํ•œ ๋ฐฉํ–ฅ (Transverse Direction, TD)์˜ ๋‹จ๋ฉด์„ ์ฑ„์ทจํ•˜์—ฌ ๊ธฐ๊ณ„์  ์—ฐ๋งˆํ•˜์˜€๊ณ , ์งˆ์‚ฐ (HNO3) 4%์™€ ์—ํƒ„์˜ฌ (ethanol) 96%์˜ ํ˜ผํ•ฉ ์šฉ์•ก์œผ๋กœ ์•ฝ 10์ดˆ ๊ฐ„ ์—์นญ์„ ์‹ค์‹œํ•˜์˜€๋‹ค. ์—์นญ๋œ ์‹œํŽธ์˜ ๋ฏธ์„ธ์กฐ์ง์€ ์ฃผ์‚ฌ์ „์žํ˜„๋ฏธ๊ฒฝ (FEI Quanta 450 Scanning Electron Microscope, SEM), ๊ทธ๋ฆฌ๊ณ  ํˆฌ๊ณผ์ „์žํ˜„๋ฏธ๊ฒฝ (FEI Tecnai G2 F30 S-TWIN Transmission Electron Microscope, TEM)์œผ๋กœ ๊ด€์ฐฐํ•˜์˜€๊ณ  energy dispersive spectroscopy (EDS)๋ฅผ ํ†ตํ•ด ์ƒ ๊ฐ„ ์„ฑ๋ถ„ ๋ถ„์„์„ ์‹ค์‹œํ•˜์˜€๋‹ค. TEM ๊ด€์ฐฐ์€ 200 kV์˜ ๊ฐ€์†์ „์••์กฐ๊ฑด์—์„œ ์‹ค์‹œํ•˜์˜€๊ณ , TEM ์‹œํŽธ์€ ์ง‘์† ์ด์˜จ ๋น” (FEI Versa 3D Focused Ion Beam, FIB)์„ ์ด์šฉํ•˜์—ฌ ์•ฝ 88 nm ๋‘๊ป˜๋กœ ์ œ์ž‘ํ•˜์˜€๋‹ค.

ํ…œํผ๋ง ์กฐ๊ฑด ๋ณ„ ์ธ์žฅ๋ฌผ์„ฑ์€ ๋งŒ๋Šฅ์žฌ๋ฃŒ์‹œํ—˜๊ธฐ (Universal Tensile Test Machine, Z250, ZWICK)๋ฅผ ์ด์šฉํ•˜์—ฌ ์ธก์ •ํ•˜์˜€๋‹ค. ์ธ์žฅ์‹œํŽธ์€ TD ๋ฐฉํ–ฅ์œผ๋กœ ASTM E8M โ€“ Subsize ๊ทœ๊ฒฉ ํ•˜์— ์ œ์ž‘ํ•˜์˜€๊ณ , ์‹œํŽธ ๊ฐ€๊ณต ์‹œ ๋ฐœ์ƒํ•˜๋Š” ์—ด์˜ ์˜ํ–ฅ์„ ์ œ๊ฑฐํ•˜๊ธฐ ์œ„ํ•ด ์™€์ด์–ด ๊ฐ€๊ณต์„ ์‹ค์‹œํ•˜์˜€๋‹ค. ์ธ์žฅ์‹œํ—˜์€ 10โˆ’3 sโˆ’1 ์†๋„๋กœ ์‹ค์‹œํ•˜์˜€๋‹ค.

์ธ์žฅ๋ฌผ์„ฑ์„ ํ†ตํ•ด ๋„์ถœ๋œ ์ตœ์  ํ…œํผ๋ง ์กฐ๊ฑด (180 โ„ƒ-120๋ถ„)์„ ์ ์šฉํ•˜์—ฌ ๋„์–ด ์ž„ํŒฉํŠธ๋น” ๋ถ€ํ’ˆ์„ ์ œ์ž‘ํ•˜์˜€๊ณ , ์ž์œ ๋‚™ํ•˜ ์ถฉ๋Œ์‹œํ—˜ (Drop Tower Test)์„ ํ†ตํ•ด ๋ถ€ํ’ˆ ๋‹จ์œ„ ์ถฉ๋Œ ์„ฑ๋Šฅ์„ ํ‰๊ฐ€ํ•˜์˜€๋‹ค. ์ธก๋ฉด ํด ์ถฉ๋Œ ๋ฒ•๊ทœ๋ฅผ ๋ชจ์‚ฌํ•˜๊ธฐ ์œ„ํ•ด 350 kg์˜ ๋ฌด๊ฒŒ์™€ ์ง๊ฒฝ 268 mm์„ ๊ฐ–๋Š” ๋ฌด๊ฒŒ ์ถ”๋ฅผ 668 mm ๋†’์ด์—์„œ ์ž์œ  ๋‚™ํ•˜์‹œ์ผœ ํ‰๊ฐ€ํ•˜์˜€๊ณ  (๊ทธ๋ฆผ 1), ํ˜„์žฌ ์–‘์‚ฐ ์ค‘์ธ 22MnB5 ์†Œ์žฌ๊ฐ€ ์ ์šฉ๋œ ๋„์–ด ์ž„ํŒฉํŠธ๋น”๊ณผ ์„ฑ๋Šฅ์„ ๋น„๊ต ๊ฒ€์ฆํ•˜์˜€๋‹ค.

3. ๊ฒฐ๊ณผ ๋ฐ ๊ณ ์ฐฐ

ํ•ซ์Šคํƒฌํ•‘ ์—ด์ฒ˜๋ฆฌ ์ „ 30MnB5 ๊ฐ•์˜ ๋ฏธ์„ธ์กฐ์ง์€ ํŽ˜๋ผ์ดํŠธ์™€ ํŽ„๋ผ์ดํŠธ๋กœ ๊ตฌ์„ฑ๋˜์–ด ์žˆ๊ณ  (๊ทธ๋ฆผ 2), ํ•ซ์Šคํƒฌํ•‘ ์—ด์ฒ˜๋ฆฌ ์งํ›„ 30MnB5 ๊ฐ•์˜ ๋ฏธ์„ธ์กฐ์ง์€ ฮฑโ€ฒ-๋งˆ๋ฅดํ…์‚ฌ์ดํŠธ ๋‹จ์ƒ ์กฐ์ง์œผ๋กœ ๊ตฌ์„ฑ๋˜์–ด ์žˆ๋‹ค (๊ทธ๋ฆผ 3(a)). Jarvinen ๋“ฑ์— ๋”ฐ๋ฅด๋ฉด ํ•ซ์Šคํƒฌํ•‘ ๊ฐ•์—์„œ๋Š” ๋ƒ‰๊ฐ ์ค‘ C์˜ ํ™•์‚ฐ์— ์˜ํ•ด ์ž๋™ ํ…œํผ๋ง (Auto Tempering) ์ด ๋ฐœ์ƒํ•˜์—ฌ ์ˆ˜์‹ญ ๋‚˜๋…ธ๋ฏธํ„ฐ ํฌ๊ธฐ์˜ ์ฒœ์ด ํƒ„ํ™”๋ฌผ์ด ์„์ถœ๋  ์ˆ˜ ์žˆ๋‹ค๊ณ  ๋ณด๊ณ ๋˜๊ณ  ์žˆ๋‹ค [26]. ํ•˜์ง€๋งŒ, TEM์„ ํ†ตํ•ด ํ™•์ธํ•œ ๊ฒฐ๊ณผ ๋ณธ ์‹œํŽธ์—์„œ๋Š” ์ด๋ฏธ์ง€ ๋ฐ ํšŒ์ ˆ ํŒจํ„ด ์ƒ์—์„œ ์„์ถœ๋ฌผ์˜ ๋ชจ์Šต์€ ๋ฐœ๊ฒฌ๋˜์ง€ ์•Š์•˜๋‹ค (๊ทธ๋ฆผ 3(b)).

ํ•ซ์Šคํƒฌํ•‘ ์—ด์ฒ˜๋ฆฌ ํ›„ 4๊ฐ€์ง€ ์กฐ๊ฑด (180 โ„ƒ-120 ๋ถ„, 250 โ„ƒ-60 ๋ถ„, 350 โ„ƒ-30 ๋ถ„, ๊ทธ๋ฆฌ๊ณ  450 โ„ƒ-6 ๋ถ„) ํ•˜์— ํ…œํผ๋ง์„ ์ง„ํ–‰ํ•˜์˜€๋‹ค. ๊ทธ๋ฆผ 4(a)๋Š” 180 โ„ƒ-120 ๋ถ„ ํ…œํผ๋ง๋œ ์‹œํŽธ์˜ ๋ฏธ์„ธ์กฐ์ง์„ ๋‚˜ํƒ€๋‚ธ SEM ์ด๋ฏธ์ง€์ด๋‹ค. ์ €๋ฐฐ์œจ ๊ด€์ฐฐ ์‹œ ฮฑโ€ฒ-๋งˆ๋ฅดํ…์‚ฌ์ดํŠธ ๊ธฐ์ง€ ์กฐ์ง์€ ํ•ซ์Šคํƒฌํ•‘ ์—ด์ฒ˜๋ฆฌ ์งํ›„์™€ ํฐ ์ฐจ์ด๊ฐ€ ์—†๋Š” ๊ฒƒ์œผ๋กœ ๋ณด์ด๋‚˜, ๊ณ ๋ฐฐ์œจ ๊ด€์ฐฐ ๊ฒฐ๊ณผ ฮฑโ€ฒ-๋งˆ๋ฅดํ…์‚ฌ์ดํŠธ ์นจ์ƒ ๋‚ด๋ถ€์— ๋ฏธ์„ธํ•œ ํฐ์ƒ‰ ์„์ถœ๋ฌผ์ด ์กด์žฌํ•˜์˜€๋‹ค (๊ทธ๋ฆผ 4(b)). TEM ๋ถ„์„ ๊ฒฐ๊ณผ ฮฑโ€ฒ-๋งˆ๋ฅดํ…์‚ฌ์ดํŠธ ๋‚ด๋ถ€์— ์ˆ˜์‹ญ ๋‚˜๋…ธ๋ฏธํ„ฐ ํฌ๊ธฐ์˜ ํƒ„ํ™”๋ฌผ์ด ๊ด€์ฐฐ๋˜์—ˆ๊ณ  (๊ทธ๋ฆผ 4(c)), ํšŒ์ ˆ ํŒจํ„ด ๋ถ„์„ ๊ฒฐ๊ณผ ๋ณธ ์„์ถœ๋ฌผ์€ ์œก๋ฐฉ์ •๊ณ„์˜ ฮต-ํƒ„ํ™”๋ฌผ์ธ ๊ฒƒ์œผ๋กœ ๋ถ„์„๋˜์—ˆ๋‹ค (๊ทธ๋ฆผ 4(d)). ๋ฌธํ—Œ์— ๋”ฐ๋ฅด๋ฉด ํ…œํผ๋ง ์˜จ๋„ 180 โ„ƒ๋Š” ํ†ต์ƒ ํ…œํผ๋ง 1 ๋‹จ๊ณ„ ์˜จ๋„ ๋ฒ”์œ„ (80~180 โ„ƒ)์— ์†ํ•˜๊ณ , ์ƒ๊ธฐ ๋‹จ๊ณ„์—์„œ๋Š” C ํ•จ๋Ÿ‰์— ๋”ฐ๋ผ ฮต-ํƒ„ํ™”๋ฌผ ๋˜๋Š” ฮท-ํƒ„ํ™”๋ฌผ์ด ์„์ถœ๋˜๋Š” ๊ฒƒ์œผ๋กœ ๋ณด๊ณ ๋˜๊ณ  ์žˆ๋‹ค [18,27]. ํ•ซ์Šคํƒฌํ•‘๋œ 30MnB5 ๊ฐ•์˜ ๊ฒฝ์šฐ๋„ ํ…œํผ๋ง 1 ๋‹จ๊ณ„ ์˜จ๋„ ๋ฒ”์œ„์—์„œ ํ…œํผ๋ง ์‹œ ฮต-ํƒ„ํ™”๋ฌผ์ด ์„์ถœ๋จ์„ ์•Œ ์ˆ˜ ์žˆ๋‹ค.

๊ทธ๋ฆผ 5(a)๋Š” 250 โ„ƒ-60 ๋ถ„ ํ…œํผ๋ง ์‹ค์‹œ ํ›„ ๋ฏธ์„ธ์กฐ์ง์ด๋‹ค. 180 โ„ƒ-120 ๋ถ„ ํ…œํผ๋ง ์กฐ๊ฑด๊ณผ ๋งˆ์ฐฌ๊ฐ€์ง€๋กœ ฮฑโ€ฒ-๋งˆ๋ฅดํ…์‚ฌ์ดํŠธ ๋‹จ์ƒ์„ ๊ฐ–๋Š” ๊ฒƒ์œผ๋กœ ๋ณด์ธ๋‹ค. 180 โ„ƒ ํ…œํผ๋ง ์‹œํŽธ๊ณผ ๋‹ฌ๋ฆฌ ์กฐ๋Œ€ํ™”๋œ ํฐ์ƒ‰ ์„์ถœ๋ฌผ์ด ฮฑโ€ฒ-๋งˆ๋ฅดํ…์‚ฌ์ดํŠธ ๋‚ด๋ถ€ ๋ฟ๋งŒ ์•„๋‹ˆ๋ผ ์นจ์ƒ ๊ฒฝ๊ณ„๋ฅผ ๋”ฐ๋ผ ์„์ถœ ๋ฐ ์„ฑ์žฅํ•˜์˜€๋‹ค (๊ทธ๋ฆผ 5(b)). TEM์„ ํ†ตํ•ด ํšŒ์ ˆ ํŒจํ„ด์„ ๋ถ„์„ํ•œ ๊ฒฐ๊ณผ ๋ณธ ์„์ถœ๋ฌผ์€ ์‚ฌ๋ฐฉ์ •๊ณ„(orthorhombic) ๊ตฌ์กฐ๋ฅผ ๊ฐ–๋Š” ์‹œ๋ฉ˜ํƒ€์ดํŠธ (ฮธ)๋กœ ํŒ๋ช…๋˜์—ˆ๊ณ , ์•ฝ 80~180 nm ํฌ๊ธฐ๋กœ ฮฑโ€ฒ-๋งˆ๋ฅดํ…์‚ฌ์ดํŠธ ๋‚ด์— ์„์ถœ๋˜์—ˆ๋‹ค (๊ทธ๋ฆผ 5(c), (d)). ์ด๋Š” ํ…œํผ๋ง 2 ๋‹จ๊ณ„ ์˜จ๋„ ๋ฒ”์œ„ (200~300 โ„ƒ)์—์„œ ์‹œ๋ฉ˜ํƒ€์ดํŠธ๊ฐ€ ์„์ถœ๋œ ์ด์ „ ์—ฐ๊ตฌ ๊ฒฐ๊ณผ์™€ ์ผ์น˜ํ•œ๋‹ค [27,28]. 180 โ„ƒ ๋Œ€๋น„ ์ƒํ–ฅ๋œ ํ…œํผ๋ง ์˜จ๋„๋กœ C์›์ž๋“ค์ด ฮฑโ€ฒ-๋งˆ๋ฅดํ…์‚ฌ์ดํŠธ ์นจ์ƒ ๊ฒฝ๊ณ„๊นŒ์ง€ ํ™•์‚ฐ๋  ์ˆ˜ ์žˆ์—ˆ๊ณ , ์ถฉ๋ถ„ํ•œ ํ…œํผ๋ง ์‹œ๊ฐ„์œผ๋กœ ๊ฒฝ๊ณ„๋ฉด์„ ๋”ฐ๋ผ ์„ฑ์žฅํ•  ์ˆ˜ ์žˆ์—ˆ๋˜ ๊ฒƒ์œผ๋กœ ๋ณด์ธ๋‹ค [27].

๊ทธ๋ฆผ 6(a)๋Š” 350 โ„ƒ-30 ๋ถ„ ํ…œํผ๋ง๋œ ์‹œํŽธ์˜ SEM ์ด๋ฏธ์ง€๋ฅผ ๋‚˜ํƒ€๋‚ด์—ˆ๋‹ค. 180 โ„ƒ ๋ฐ 250 โ„ƒ ํ…œํผ๋ง ์กฐ๊ฑด๊ณผ ๋‹ฌ๋ฆฌ ์ง๊ฒฝ ์•ฝ 2~3 ฮผm ํฌ๊ธฐ์˜ ์ด์ฐจ ์ƒ์ด ๊ด€์ฐฐ๋œ ๊ฒƒ์„ ๋ณผ ์ˆ˜ ์žˆ๋‹ค. TEM ๊ด€์ฐฐ ๊ฒฐ๊ณผ, ์ด์ฐจ ์ƒ์˜ ๊ฒฝ์šฐ ๋‚ด๋ถ€์— ์ „์œ„๊ฐ€ ๊ฑฐ์˜ ์กด์žฌํ•˜์ง€ ์•Š๋Š” ๊ฒƒ์œผ๋กœ ๊ด€์ฐฐ๋˜์—ˆ๊ณ , ํšŒ์ ˆ ํŒจํ„ด ๋ถ„์„ ๊ฒฐ๊ณผ ์ฒด์‹ฌ ์ž…๋ฐฉ ๊ตฌ์กฐ (Body Centered Cubic, BCC)๋ฅผ ๊ฐ–๋Š” ๊ฒƒ์œผ๋กœ ํ™•์ธ๋˜์—ˆ๋‹ค (๊ทธ๋ฆผ 6(b)). TEM-EDS ๋ถ„์„ ๊ฒฐ๊ณผ ฮฑโ€ฒ-๋งˆ๋ฅดํ…์‚ฌ์ดํŠธ ์นจ์ƒ์€ 0.79 wt%์˜ C ํ•จ๋Ÿ‰๊ณผ 1.89 wt%์˜ Mn ํ•จ๋Ÿ‰์„ ๋‚˜ํƒ€๋‚ด์—ˆ๊ณ , ์ด์ฐจ ์ƒ์€ 0.33 wt%์˜ C ํ•จ๋Ÿ‰๊ณผ 1.78 wt%์˜ Mn ํ•จ๋Ÿ‰์„ ๋‚˜ํƒ€๋‚ด์—ˆ๋‹ค (๊ทธ๋ฆผ 7(a), (b)). ๊ฒฐ์ • ๊ตฌ์กฐ ๋ฐ ์˜ค์Šคํ…Œ๋‚˜์ดํŠธ ์•ˆ์ •ํ™” ์›์†Œ์ธ C์™€ Mn ํ•จ๋Ÿ‰์ด ฮฑโ€ฒ-๋งˆ๋ฅดํ…์‚ฌ์ดํŠธ ๋Œ€๋น„ ๋‚ฎ์€ ๊ฒƒ์œผ๋กœ ๋ณด์•„, ์ด์ฐจ ์ƒ์€ ํ…œํผ๋ง ์ค‘ ์ƒˆ๋กœ ์ƒ์„ฑ๋œ ฮฑ-ํŽ˜๋ผ์ดํŠธ์ž„์„ ์•Œ ์ˆ˜ ์žˆ๋‹ค. Jung ๋“ฑ์— ๋”ฐ๋ฅด๋ฉด, 350 โ„ƒ๋Š” ํ…œํผ๋ง 2๋‹จ๊ณ„ ์˜จ๋„ ๋ฒ”์œ„์— ์†ํ•˜๊ณ  ์ด ๋‹จ๊ณ„์—์„œ๋Š” ์ž”๋ฅ˜ ์˜ค์Šคํ…Œ๋‚˜์ดํŠธ๊ฐ€ ฮฑ-ํŽ˜๋ผ์ดํŠธ์™€ ์‹œ๋ฉ˜ํƒ€์ดํŠธ๋กœ ๋ณ€ํƒœ๋œ๋‹ค๊ณ  ๋ณด๊ณ ํ•˜๊ณ  ์žˆ๋‹ค [28]. ๋ณธ ์—ฐ๊ตฌ์—์„œ ๊ด€์ฐฐ๋œ ฮฑ-ํŽ˜๋ผ์ดํŠธ ๋˜ํ•œ ์ˆ˜๋ƒ‰ ํ›„ ์ž”์กด๋œ ๋ฏธ์„ธ ์ž”๋ฅ˜ ์˜ค์Šคํ…Œ๋‚˜์ดํŠธ๊ฐ€ ํ…œํผ๋ง ์ค‘ ๋ถ„ํ•ด๋˜์–ด ์ƒ์„ฑ๋˜์—ˆ์„ ๊ฒƒ์œผ๋กœ ํŒ๋‹จ๋œ๋‹ค. ๋˜ํ•œ, 250 โ„ƒ-60 ๋ถ„ ์กฐ๊ฑด๊ณผ ๊ฐ™์ด ์‹œ๋ฉ˜ํƒ€์ดํŠธ๊ฐ€ ์นจ์ƒ ๋‚ด๋ถ€ ๋ฐ ๊ฒฝ๊ณ„์— ์„์ถœ๋˜์—ˆ๊ณ , ์นจ์ƒ ๋‚ด๋ถ€์˜ ์„์ถœ๋ฌผ์€ ์•ฝ 370 nm๊นŒ์ง€ ์„ฑ์žฅํ•œ ๊ฒƒ์œผ๋กœ ์ธก์ •๋˜์—ˆ๋‹ค (๊ทธ๋ฆผ 6(b)).

๊ทธ๋ฆผ 8(a)๋Š” 450 โ„ƒ-6 ๋ถ„ ํ…œํผ๋ง๋œ ์‹œํŽธ์˜ SEM ๋ฏธ์„ธ์กฐ์ง์ด๋‹ค. 350 โ„ƒ์—์„œ ํ…œํผ๋ง๋œ ์‹œํŽธ์—์„œ ๊ด€์ฐฐ๋œ ฮฑ-ํŽ˜๋ผ์ดํŠธ์˜ ๋ถ„์œจ์ด ์ฆ๊ฐ€ํ•˜์˜€๊ณ , ฮฑโ€ฒ-๋งˆ๋ฅดํ…์‚ฌ์ดํŠธ ์นจ์ƒ ์กฐ์ง์ด ์กฐ๋Œ€ํ™” ๋˜๊ณ  ์žˆ๋Š” ๋ชจ์Šต์„ ๋ณผ ์ˆ˜ ์žˆ๋‹ค. ์ด๋Š” 400 โ„ƒ ์ด์ƒ์˜ ๋†’์€ ์˜จ๋„์—์„œ ํ…œํผ๋ง๋˜์–ด ์œ ์‚ฌํ•œ ๋ฐฉ์œ„ ๊ด€๊ณ„๋ฅผ ๊ฐ–๋Š” ์†Œ๊ฐ ๊ฒฝ๊ณ„๊ฐ€ ์ œ๊ฑฐ๋˜๊ณ  ฮฑโ€ฒ-๋งˆ๋ฅดํ…์‚ฌ์ดํŠธ ์นจ์ƒ ์กฐ์ง์ด ์กฐ๋Œ€ํ™” ๋œ ๊ฒƒ์œผ๋กœ ๋ณด์ธ๋‹ค [23,29]. ๊ณ ๋ฐฐ์œจ SEM ๊ด€์ฐฐ ๊ฒฐ๊ณผ 250 โ„ƒ ๋ฐ 350 โ„ƒ ํ…œํผ๋ง ์กฐ๊ฑด๊ณผ ๋งˆ์ฐฌ๊ฐ€์ง€๋กœ ์‹œ๋ฉ˜ํƒ€์ดํŠธ๊ฐ€ ฮฑโ€ฒ-๋งˆ๋ฅดํ…์‚ฌ์ดํŠธ ๋‚ด๋ถ€์™€ ์นจ์ƒ ๊ฒฝ๊ณ„๋ฅผ ๋”ฐ๋ผ ์„์ถœ๋˜์—ˆ๋‹ค (๊ทธ๋ฆผ 8(b)). ํ…œํผ๋ง ์˜จ๋„ ์ƒ์Šน์œผ๋กœ 6 ๋ถ„์˜ ์งง์€ ํ…œํผ๋ง ์‹œ๊ฐ„์œผ๋กœ๋„ ๋‹ค๋Ÿ‰์˜ ์‹œ๋ฉ˜ํƒ€์ดํŠธ๊ฐ€ ์„์ถœ๋œ ๊ฒƒ์œผ๋กœ ํŒ๋‹จ๋œ๋‹ค.

๊ทธ๋ฆผ 9๊ณผ ํ‘œ 1์€ ๊ฐ ์—ด์ฒ˜๋ฆฌ ์กฐ๊ฑด์— ๋”ฐ๋ฅธ ์ธ์žฅ ๋ฌผ์„ฑ์„ ์ •๋ฆฌํ•œ ๊ฒƒ์ด๋‹ค. ํ•ญ๋ณต๊ฐ•๋„ (YS)๋Š” ํ•ซ์Šคํƒฌํ•‘ ์—ด์ฒ˜๋ฆฌ ์งํ›„ 1210 MPa์„ ๋‚˜ํƒ€๋‚ด์—ˆ๊ณ , ํ…œํผ๋ง ์‹ค์‹œ ์‹œ ์ฆ๊ฐ€ํ•˜์˜€๋‹ค. ํ…œํผ๋ง ์กฐ๊ฑด ์ค‘ 180 โ„ƒ-120 ๋ถ„ ์กฐ๊ฑด์—์„œ 1445 MPa์˜ ๊ฐ€์žฅ ๋†’์€ ํ•ญ๋ณต๊ฐ•๋„๋ฅผ ๋‚˜ํƒ€๋‚ด์—ˆ๊ณ , ํ…œํผ๋ง ์˜จ๋„๊ฐ€ ๋†’์€ ์กฐ๊ฑด์ผ์ˆ˜๋ก ๊ฐ์†Œํ•˜์˜€๋‹ค. ๊ทธ๋ฆผ 4(b)์™€ ๊ฐ™์ด 180 โ„ƒ ํ…œํผ๋ง ์กฐ๊ฑด์—์„œ๋Š” ๋‚˜๋…ธ ํฌ๊ธฐ์˜ ํƒ„ํ™”๋ฌผ์ด ฮฑโ€ฒ-๋งˆ๋ฅดํ…์‚ฌ์ดํŠธ ์นจ์ƒ ๋‚ด์— ๊ท ์ผํ•˜๊ฒŒ ์„์ถœ๋˜์—ˆ๊ณ , ์ด ์„์ถœ๋ฌผ๋“ค์ด ํ‰๊ท  ์ž์œ  ์ „์œ„ ๊ธธ์ด (Average Free Dislocation Length)๋ฅผ ๊ฐ์†Œ์‹œํ‚ค๋Š” ๋“ฑ ์ „์œ„์˜ ์ด๋™์„ ๋ฐฉํ•ดํ•˜์—ฌ ๋†’์€ ํ•ญ๋ณต๊ฐ•๋„๋ฅผ ๋‚˜ํƒ€๋‚ธ ๊ฒƒ์œผ๋กœ ํŒ๋‹จ๋œ๋‹ค [30]. ๋ฐ˜๋ฉด, ํ…œํผ๋ง ์˜จ๋„๊ฐ€ ์ƒ์Šนํ• ์ˆ˜๋ก ์ž”๋ฅ˜์‘๋ ฅ์ด ๊ฐ์†Œํ•˜๊ณ , C ์›์ž๊ฐ€ ์นจ์ƒ ๊ฒฝ๊ณ„๋กœ ํ™•์‚ฐ ๋ฐ ์„์ถœ๋˜์–ด ฮฑโ€ฒ-๋งˆ๋ฅดํ…์‚ฌ์ดํŠธ ์—ฐํ™”๋ฅผ ์ดˆ๋ž˜ํ•˜๊ณ  ํ•ญ๋ณต๊ฐ•๋„๋ฅผ ๊ฐ์†Œ์‹œํ‚จ ๊ฒƒ์œผ๋กœ ๋ณด์ธ๋‹ค [31].

350 โ„ƒ ์ด์ƒ์˜ ํ…œํผ๋ง ์˜จ๋„์—์„œ๋Š” ๊ทธ๋ฆผ 9๊ณผ ๊ฐ™์ด ํ•ญ๋ณต์  ์—ฐ์‹  (Yield Point Elongation)์ด ๊ด€์ฐฐ๋˜์—ˆ๋‹ค. ํ•ญ๋ณต์  ์—ฐ์‹ ์€ 350 โ„ƒ-30 ๋ถ„ ํ…œํผ๋ง ์‹œ ์•ฝ 0.26% ๋ฐœ์ƒํ•˜์˜€๊ณ , 450 โ„ƒ-6๋ถ„ ํ…œํผ๋ง ์‹œ 0.5%๋กœ ์ฆ๊ฐ€ํ•˜์˜€๋‹ค. ์ด ํ˜„์ƒ์€ ํ†ต์ƒ ํŽ˜๋ผ์ดํŠธ ๋‹จ์ƒ์œผ๋กœ ๊ตฌ์„ฑ๋œ ์—ฐ๊ฐ• (Mild Steel)์—์„œ ๊ด€์ฐฐ๋˜๋Š” ๊ฒƒ์œผ๋กœ ๋ณด๊ณ ๋˜๊ณ  ์žˆ๊ณ , ํŽ˜๋ผ์ดํŠธ ๊ฒฐ์ •๋ฆฝ ๋‚ด C๋‚˜ N๊ณผ ๊ฐ™์€ ์นจ์ž…ํ˜• ๊ณ ์šฉ ์›์†Œ ๋“ฑ์— ์˜ํ•ด Cottrell atmosphere๊ฐ€ ํ˜•์„ฑ๋˜์–ด ์ „์œ„๊ฐ€ ๊ณ ์ฐฉ๋˜์—ˆ๋‹ค๊ฐ€ ํ’€๋ฆฌ๋Š” ๊ฒƒ์ด ์›์ธ์œผ๋กœ ์•Œ๋ ค์ ธ ์žˆ๋‹ค [32]. ์ตœ๊ทผ, ํŽ˜๋ผ์ดํŠธ์™€ ์˜ค์Šคํ…Œ๋‚˜์ดํŠธ ์ด์ƒ ์กฐ์ง์„ ๊ฐ–๋Š” Medium Mn TRIP๊ฐ•์—์„œ๋„ ํ•ญ๋ณต์  ์—ฐ์‹ ์ด ๊ด€์ฐฐ๋˜์—ˆ๊ณ , ๋ณ€ํ˜• ์ค‘ ์„ฑ์งˆ์ด ์ƒ์ดํ•œ ๋‘ ์ƒ๊ฐ„ ๋ณ€ํ˜• ๋ถ„ํ•  (Strain Partitioning)์ด ์›์ธ์œผ๋กœ ๋ณด๊ณ ๋˜์—ˆ๋‹ค [33]. ์ƒ๋Œ€์ ์œผ๋กœ ์—ฐํ•œ ํŽ˜๋ผ์ดํŠธ๊ฐ€ ์˜ค์Šคํ…Œ๋‚˜์ดํŠธ๋ณด๋‹ค ๋ณ€ํ˜•์ด ๋จผ์ € ์‹œ์ž‘๋˜์–ด ๋คผ๋”์Šค ๋ฐด๋“œ (Lรผders band)๋ฅผ ํ˜•์„ฑํ•˜๊ณ , ์ด ๋ฐด๋“œ๊ฐ€ ์ „ํŒŒ๋˜๋ฉด์„œ ์ „์œ„์™€ C ์›์ž๋“ค๊ณผ์˜ ์ƒํ˜ธ ์ž‘์šฉ์— ์˜ํ•ด ํ•ญ๋ณต์  ์—ฐ์‹ ์„ ๋ฐœ์ƒ์‹œํ‚ค๊ฒŒ ๋œ๋‹ค. ๊ทธ๋ฆผ 6(a)์™€ ๊ฐ™์ด ์—ฐํ•œ ฮฑ-ํŽ˜๋ผ์ดํŠธ์™€ ๊ฐ•ํ•œ ฮฑโ€ฒ-๋งˆ๋ฅดํ…์‚ฌ์ดํŠธ ์ด์ƒ ์กฐ์ง์ด ํ˜•์„ฑ๋œ 350 โ„ƒ-30 ๋ถ„ ํ…œํผ๋ง๋œ ์‹œํŽธ์—์„œ๋„, ์ธ์žฅ ์ค‘ ฮฑ-ํŽ˜๋ผ์ดํŠธ๊ฐ€ ฮฑโ€ฒ-๋งˆ๋ฅดํ…์‚ฌ์ดํŠธ๋ณด๋‹ค ๋จผ์ € ๋ณ€ํ˜•๋˜๊ธฐ ์‹œ์ž‘ํ•˜๊ณ  ๋‘ ์ƒ๊ฐ„ ๋ณ€ํ˜• ๋ถ„ํ• ์ด ๋ฐœ์ƒํ•˜์—ฌ ํ•ญ๋ณต์  ์—ฐ์‹ ์ด ์ผ์–ด๋‚œ ๊ฒƒ์œผ๋กœ ํŒ๋‹จ๋œ๋‹ค. ๋˜ํ•œ, ๊ทธ๋ฆผ 8(a)์™€ ๊ฐ™์ด 450 โ„ƒ-6 ๋ถ„ ํ…œํผ๋ง ์‹œ์—๋Š” 350 โ„ƒ ํ…œํผ๋ง ์กฐ๊ฑด ๋Œ€๋น„ ฮฑ-ํŽ˜๋ผ์ดํŠธ ๋ถ„์œจ์ด ์ฆ๋Œ€๋˜์–ด ํ•ญ๋ณต์  ์—ฐ์‹ ์ด ๋” ๋งŽ์ด ๋ฐœ์ƒํ•˜์˜€๋‹ค.

์ธ์žฅ๊ฐ•๋„ (TS)๋Š” ํ•ซ์Šคํƒฌํ•‘ ์—ด์ฒ˜๋ฆฌ ์งํ›„ ์กฐ๊ฑด์—์„œ 1903 MPa๋กœ ๊ฐ€์žฅ ๋†’๊ฒŒ ๋‚˜ํƒ€๋‚ฌ๊ณ , ํ…œํผ๋ง ์˜จ๋„๊ฐ€ ์ฆ๊ฐ€ํ• ์ˆ˜๋ก ๊ฐ์†Œํ•˜์˜€๋‹ค. ์ด๋Š” ํ…œํผ๋ง ์‹œ ๊ธ‰๋žญ ์งํ›„์˜ ๋†’์€ ์ „์œ„ ๋ฐ€๋„๊ฐ€ ๊ฐ์†Œํ•˜์—ฌ ์ธ์žฅ๊ฐ•๋„๊ฐ€ ๋‚ฎ์•„์ง€๊ฒŒ ๋˜๊ณ , ํ…œํผ๋ง ์˜จ๋„๊ฐ€ ์ƒ์Šนํ• ์ˆ˜๋ก ฮฑโ€ฒ-๋งˆ๋ฅดํ…์‚ฌ์ดํŠธ ๋‚ด ๊ณ ์šฉ๋˜์–ด ์žˆ๋˜ C ์›์ž๊ฐ€ ์นจ์ƒ ๊ฒฝ๊ณ„ ๋“ฑ์œผ๋กœ ๋” ํ™œ๋ฐœํžˆ ํ™•์‚ฐ ๋ฐ ์„์ถœ๋˜์–ด ฮฑโ€ฒ-๋งˆ๋ฅดํ…์‚ฌ์ดํŠธ ๋‚ด C ํ•จ๋Ÿ‰์ด ๋‚ฎ์•„์ง€๊ธฐ ๋•Œ๋ฌธ์ด๋‹ค [32,34]. ํ•ญ๋ณต๋น„ (YR)๋Š” ํ•ซ์Šคํƒฌํ•‘ ์—ด์ฒ˜๋ฆฌ ์งํ›„ 0.64๋กœ ๋‚˜ํƒ€๋‚ฌ๊ณ , ํ…œํผ๋ง ์˜จ๋„๊ฐ€ ๋†’์•„์ง์— ๋”ฐ๋ผ ์ฆ๊ฐ€ํ•˜์—ฌ 450 โ„ƒ-6 ๋ถ„ ์กฐ๊ฑด์—์„œ 0.95๋กœ ๊ฐ€์žฅ ๋†’์€ ๊ฐ’์„ ๋‚˜ํƒ€๋‚ด์—ˆ๋‹ค. ์ด๋Š” ํ…œํผ๋ง ์˜จ๋„๊ฐ€ ๋†’์•„์งˆ์ˆ˜๋ก ์ „์œ„ ๋ฐ€๋„๊ฐ€ ๊ฐ์†Œ๋˜์–ด ๊ฐ€๊ณต ๊ฒฝํ™” (Work Hardening) ๋Ÿ‰์ด ์ค„์–ด ๋“ค๊ธฐ ๋•Œ๋ฌธ์ด๋‹ค [35].

์—ฐ์‹ ์œจ (El)์€ ํ•ซ์Šคํƒฌํ•‘ ์—ด์ฒ˜๋ฆฌ ์งํ›„์— 5.3%๋ฅผ ๋‚˜ํƒ€๋‚ด์—ˆ๊ณ , 180 โ„ƒ-120 ๋ถ„ ํ…œํผ๋ง ํ›„์—๋Š” 9.4%๋กœ ์ฆ๊ฐ€ํ•˜์˜€๋‹ค. 250 โ„ƒ-60 ๋ถ„ ํ…œํผ๋ง ์‹œ์—๋Š” 8.5%์˜ ์—ฐ์‹ ์œจ์„ ๋‚˜ํƒ€๋‚ด์—ˆ๊ณ , 180 โ„ƒ ํ…œํผ๋ง ์กฐ๊ฑด ๋Œ€๋น„ ๊ฐ์†Œ๋œ ๊ฒƒ์„ ๋ณผ ์ˆ˜ ์žˆ๋‹ค. Lee ๋“ฑ์— ๋”ฐ๋ฅด๋ฉด ๋งˆ๋ฅดํ…์‚ฌ์ดํŠธ ๊ฐ•์€ ํŠน์ • ํ…œํผ๋ง ์˜จ๋„์—์„œ ์—ฐ์‹ ์œจ์ด ์ €ํ•˜๋˜๋Š”๋ฐ, ๋งˆ๋ฅดํ…์‚ฌ์ดํŠธ ์นจ์ƒ ๊ฒฝ๊ณ„์— ์žˆ๋Š” ์ž”๋ฅ˜ ์˜ค์Šคํ…Œ๋‚˜์ดํŠธ ๋˜๋Š” ์‹œ๋ฉ˜ํƒ€์ดํŠธ๊ฐ€ ์ทจ์„ฑ์„ ์ฆ๋Œ€์‹œํ‚ค๊ธฐ ๋•Œ๋ฌธ์ด๋ผ๊ณ  ๋ณด๊ณ ํ•˜๊ณ  ์žˆ๋‹ค [36]. 250 โ„ƒ-60 ๋ถ„ ํ…œํผ๋ง ์‹œ ๋งˆ๋ฅดํ…์‚ฌ์ดํŠธ ์นจ์ƒ ๊ฒฝ๊ณ„๋ฅผ ๋”ฐ๋ผ ์‹œ๋ฉ˜ํƒ€์ดํŠธ๊ฐ€ ๊ธธ๊ฒŒ ์„์ถœ๋˜์—ˆ๊ณ  (๊ทธ๋ฆผ 5(b)), ์ด ๋ถ€์œ„๊ฐ€ ์ธ์žฅ ์ค‘ ๊ณ„๋ฉด ๋ถ„๋ฆฌ๋ฅผ ์ดˆ๋ž˜ํ•˜์—ฌ ์—ฐ์‹ ์œจ์ด ์ €ํ•˜๋˜์—ˆ์„ ๊ฒƒ์œผ๋กœ ํŒ๋‹จ๋œ๋‹ค. 350 โ„ƒ-30 ๋ถ„๊ณผ 450 โ„ƒ-6 ๋ถ„ ํ…œํผ๋ง ์กฐ๊ฑด์—์„œ๋Š” ๊ฐ๊ฐ ์—ฐ์‹ ์œจ 8.9%์™€ 8.6%๋กœ 250 โ„ƒ ํ…œํผ๋ง ์กฐ๊ฑด ๋Œ€๋น„ ๋ฏธ์†Œํ•˜๊ฒŒ ์ƒ์Šนํ•˜์˜€์œผ๋‚˜, 180 โ„ƒ ํ…œํผ๋ง ์กฐ๊ฑด ๋Œ€๋น„ ๊ฐ์†Œํ•˜์˜€๋‹ค. ๊ทธ๋ฆผ 6(b) ๋ฐ 8(b)์™€ ๊ฐ™์ด 350 โ„ƒ์™€ 450 โ„ƒ ํ…œํผ๋ง ์กฐ๊ฑด์—์„œ๋„ ์นจ์ƒ ๊ฒฝ๊ณ„๋ฅผ ๋”ฐ๋ผ ์„ฑ์žฅํ•œ ์‹œ๋ฉ˜ํƒ€์ดํŠธ์˜ ์˜ํ–ฅ์œผ๋กœ ์ธํ•ด ์—ฐ์‹ ์œจ์ด ๊ฐ์†Œ๋˜์—ˆ๊ณ , ์—ฐ์งˆ ์ƒ์ธ ฮฑ-ํŽ˜๋ผ์ดํŠธ๊ฐ€ ์ƒ์„ฑ๋˜์—ˆ์œผ๋‚˜ ๋‚ฎ์€ ๋ถ„์œจ๋กœ ์ธํ•ด ์—ฐ์‹ ์œจ ์ƒ์Šน์— ์˜ํ–ฅ์ด ๋ฏธ๋ฏธํ•œ ๊ฒƒ์œผ๋กœ ํŒ๋‹จ๋œ๋‹ค.

์ธ์žฅ ๋ฌผ์„ฑ์„ ํ† ๋Œ€๋กœ ์ถฉ๋Œ์„ฑ๋Šฅ์„ ์˜ˆ์ธก ๋ถ„์„ํ•œ ๊ฒฐ๊ณผ๋Š” ํ‘œ 2์™€ ๊ฐ™๋‹ค. ์ถฉ๋Œ์„ฑ๋Šฅ ์˜ˆ์ธก์€ Bouaziz ๋“ฑ์ด ์ œ์•ˆํ•œ ์‹ (1), (2)๋ฅผ ์ธ์šฉํ•˜์—ฌ ์—๋„ˆ์ง€ ํก์ˆ˜๋Šฅ (Fab)๊ณผ ์นจ์ž… ๋ฐฉ์ง€๋Šฅ (Fin)์„ ๊ณ„์‚ฐํ•˜์˜€๊ณ  [2], ์ธ์žฅ ๊ณก์„ ์˜ ๋ฉด์ ์„ ๊ณ„์‚ฐํ•˜์—ฌ ์ธ์„ฑ (Toughness)์„ ๋น„๊ตํ•˜์˜€๋‹ค.

(1)
F a b   =   k 1 ร—   T S   ร—   t 2
(2)
F i n   =   k 2 ร—   Y S   ร—   t 1 . 75

์œ„ ์‹์—์„œ k1, k2๋Š” ๊ฐ ๋น„๋ก€์ƒ์ˆ˜, TS๋Š” ์ธ์žฅ๊ฐ•๋„, t๋Š” ๊ฐ•ํŒ ๋‘๊ป˜, ๊ทธ๋ฆฌ๊ณ  YS๋Š” ํ•ญ๋ณต๊ฐ•๋„๋ฅผ ์˜๋ฏธํ•œ๋‹ค. ์‹ (1)๊ณผ (2)์— ๋”ฐ๋ฅด๋ฉด ์—๋„ˆ์ง€ ํก์ˆ˜๋Šฅ์€ ์ธ์žฅ๊ฐ•๋„์˜ ์ œ๊ณฑ๊ทผ์— ๋น„๋ก€ํ•˜๊ณ , ์นจ์ž… ๋ฐฉ์ง€๋Šฅ์€ ํ•ญ๋ณต๊ฐ•๋„์˜ ์ œ๊ณฑ๊ทผ์— ๋น„๋ก€ํ•œ๋‹ค. ๋™์ผ ๋‘๊ป˜ ๊ธฐ์ค€์œผ๋กœ ์—๋„ˆ์ง€ ํก์ˆ˜๋Šฅ์€ ํ•ซ์Šคํƒฌํ•‘ ์งํ›„ ์กฐ๊ฑด์—์„œ ์•ฝ 43.62 ยท k1๋กœ ๊ฐ€์žฅ ์šฐ์ˆ˜ํ•˜์˜€๊ณ , 180 โ„ƒ-120 ๋ถ„ ํ…œํผ๋ง ์กฐ๊ฑด์—์„œ 41.86 ยท k1๋กœ ๊ทธ ๋‹ค์Œ์œผ๋กœ ์šฐ์ˆ˜ํ•˜์˜€์œผ๋ฉฐ ๋‘ ๊ฐ’์˜ ์ฐจ์ด๋Š” ์•ฝ 4.0% ์ˆ˜์ค€์ด์—ˆ๋‹ค. ์นจ์ž… ๋ฐฉ์ง€๋Šฅ์€ 180 โ„ƒ-120๋ถ„ ํ…œํผ๋ง ์กฐ๊ฑด์—์„œ 38.01 ยท k2๋กœ ๊ฐ€์žฅ ์šฐ์ˆ˜ํ•˜์˜€๊ณ , 250 โ„ƒ-60 ๋ถ„ ํ…œํผ๋ง ์กฐ๊ฑด์—์„œ ๊ทธ ๋‹ค์Œ์œผ๋กœ ์šฐ์ˆ˜ํ•˜์˜€๋‹ค. ์—๋„ˆ์ง€ ํก์ˆ˜๋Šฅ์ด ๊ฐ€์žฅ ์šฐ์ˆ˜ํ–ˆ๋˜ ํ•ซ์Šคํƒฌํ•‘ ์—ด์ฒ˜๋ฆฌ ์งํ›„ ์กฐ๊ฑด์€ ๋‚ฎ์€ ํ•ญ๋ณต๊ฐ•๋„๋กœ ์ธํ•ด ์นจ์ž… ๋ฐฉ์ง€๋Šฅ์ด ๊ฐ€์žฅ ์—ด์œ„ํ•œ ๊ฒƒ์œผ๋กœ ๋‚˜ํƒ€๋‚ฌ๊ณ , 180 โ„ƒ-120 ๋ถ„ ํ…œํผ๋ง ์กฐ๊ฑด ๋Œ€๋น„ ์•ฝ 8.5% ์—ด์œ„ํ•˜์˜€๋‹ค. ์ธ์„ฑ์€ 180 โ„ƒ-120 ๋ถ„ ํ…œํผ๋ง ์กฐ๊ฑด์—์„œ 14,972 MPaยท%๋กœ ๊ฐ€์žฅ ์šฐ์ˆ˜ํ•˜์˜€๊ณ , 250 โ„ƒ-60 ๋ถ„ ์กฐ๊ฑด์—์„œ 12,254 MPaยท%๋กœ ๊ทธ ๋‹ค์Œ์œผ๋กœ ์šฐ์ˆ˜ํ•˜์˜€์œผ๋ฉฐ ์•ฝ 18.2%์˜ ์ฐจ์ด๋ฅผ ๋ณด์˜€๋‹ค. ์œ„ ์„ธ ๊ฐ€์ง€ ์ถฉ๋Œ์„ฑ๋Šฅ ์ง€์ˆ˜ ๊ณ„์‚ฐ ๊ฒฐ๊ณผ 180 โ„ƒ-120 ๋ถ„ ํ…œํผ๋ง ์กฐ๊ฑด์—์„œ ๊ฐ€์žฅ ์šฐ์ˆ˜ํ•œ ์ถฉ๋Œ์„ฑ๋Šฅ์„ ๋‚˜ํƒ€๋‚ผ ๊ฒƒ์œผ๋กœ ์˜ˆ์ธก๋˜์—ˆ๋‹ค.

๊ทธ๋ฆผ 10์€ ์ถฉ๋Œ์„ฑ๋Šฅ ์˜ˆ์ธก๊ฒฐ๊ณผ๋ฅผ ๋ฐ”ํƒ•์œผ๋กœ 180 โ„ƒ-120๋ถ„ ํ…œํผ๋ง๋œ 30MnB5 ๋„์–ด ์ž„ํŒฉํŠธ๋น”๊ณผ ํ˜„์žฌ ๋‹ค์ˆ˜ ์ฐจ๋Ÿ‰์— ์ ์šฉ ์ค‘์ธ 22MnB5 ๋„์–ด ์ž„ํŒฉํŠธ๋น”์˜ ๋‚™ํ•˜ ์ถฉ๋Œ์‹œํ—˜ ํ‰๊ฐ€ ๊ฒฐ๊ณผ๋ฅผ ๋‚˜ํƒ€๋‚ธ ๊ฒƒ์ด๋‹ค. ๊ธฐ์กด 22MnB5 ๋„์–ด ์ž„ํŒฉํŠธ๋น”์˜ ๊ฒฝ์šฐ 25.4 kN์˜ ์ตœ๋Œ€ ๋ฐ˜๋ ฅ๊ณผ 117.7 mm์˜ ์ตœ๋Œ€ ๋ณ€ํ˜•๋Ÿ‰์„ ๋‚˜ํƒ€๋‚ด์—ˆ๊ณ , 180 โ„ƒ-120 ๋ถ„ ํ…œํผ๋ง๋œ 30MnB5 ๋„์–ด ์ž„ํŒฉํŠธ๋น”์€ 29.7 kN์˜ ์ตœ๋Œ€ ๋ฐ˜๋ ฅ๊ณผ 91.1 mm์˜ ์ตœ๋Œ€ ๋ณ€ํ˜•๋Ÿ‰์„ ๋‚˜ํƒ€๋‚ด์—ˆ๋‹ค. ํ…œํผ๋ง๋œ 30MnB5 ๋„์–ด ์ž„ํŒฉํŠธ๋น” ์ ์šฉ ์‹œ ์ตœ๋Œ€ ๋ฐ˜๋ ฅ์€ ์•ฝ 17% ์ƒ์Šนํ•˜์˜€๊ณ , ์ตœ๋Œ€ ๋ณ€ํ˜•๋Ÿ‰์€ ์•ฝ 23% ๊ฐ์†Œํ•˜์˜€๋‹ค. ๋˜ํ•œ, ํ…œํผ๋ง๋œ 30MnB5 ๋„์–ด ์ž„ํŒฉํŠธ๋น”์˜ ๊ฒฝ์šฐ ์ขŒ๊ตด ์—†์ด ๊ท ์ผํ•˜๊ฒŒ ๋ณ€ํ˜•๋˜์—ˆ์ง€๋งŒ, 22MnB5 ๋„์–ด ์ž„ํŒฉํŠธ๋น”์€ ์•ฝ 66.4 mm ๋ณ€ํ˜• ์‹œ์ ์—์„œ ์ขŒ๊ตด์ด ๋ฐœ์ƒํ•˜์—ฌ ๋ฐ˜๋ ฅ์ด ๊ฐ์†Œํ•˜๊ณ  ๋ณ€ํ˜•๋Ÿ‰์ด ์ฆ๋Œ€๋˜์—ˆ๋‹ค (๊ทธ๋ฆผ 11 (a), (b)).

4. ๊ฒฐ ๋ก 

๋ณธ ์—ฐ๊ตฌ์—์„œ๋Š” Feโ€“0.29Cโ€“1.29Mnโ€“0.21Siโ€“0.004B์˜ ์„ฑ๋ถ„์„ ๊ฐ–๋Š” 30MnB5 ํ•ซ์Šคํƒฌํ•‘ ๊ฐ•์˜ ํ…œํผ๋ง ์กฐ๊ฑด์— ๋”ฐ๋ฅธ ๋ฏธ์„ธ์กฐ์ง, ์ธ์žฅ๋ฌผ์„ฑ, ๊ทธ๋ฆฌ๊ณ  ์ถฉ๋Œ์„ฑ๋Šฅ์— ๋Œ€ํ•œ ์ˆ˜ํ–‰ํ•˜์˜€๊ณ  ์•„๋ž˜์™€ ๊ฐ™์€ ๊ฒฐ๋ก ์„ ์–ป์—ˆ๋‹ค.

(1) ํ•ซ์Šคํƒฌํ•‘ ์ „์˜ ๋ฏธ์„ธ์กฐ์ง์€ ฮฑ-ํŽ˜๋ผ์ดํŠธ์™€ ํŽ„๋ผ์ดํŠธ๋กœ ๊ตฌ์„ฑ๋˜์—ˆ๊ณ , ํ•ซ์Šคํƒฌํ•‘ ํ›„์—๋Š” ์„์ถœ๋ฌผ์ด ์—†๋Š” ฮฑโ€ฒ-๋งˆ๋ฅดํ…์‚ฌ์ดํŠธ ๋‹จ์ƒ ๋ฏธ์„ธ์กฐ์ง์„ ๋‚˜ํƒ€๋‚ด์—ˆ๋‹ค.

(2) ํ…œํผ๋ง ์กฐ๊ฑด์— ๋”ฐ๋ฅธ ๋ฏธ์„ธ์กฐ์ง ๋ถ„์„ ๊ฒฐ๊ณผ 180 โ„ƒ-120๋ถ„ ํ…œํผ๋ง ์‹œ ฮฑโ€ฒ-๋งˆ๋ฅดํ…์‚ฌ์ดํŠธ ๋‚ด์— ๋‚˜๋…ธ ๋‹จ์œ„์˜ ฮต-ํƒ„ํ™”๋ฌผ์ด ์„์ถœ๋˜์—ˆ๊ณ , 250 โ„ƒ ์ด์ƒ์˜ ํ…œํผ๋ง ์กฐ๊ฑด์—์„œ๋Š” ์‹œ๋ฉ˜ํƒ€์ดํŠธ๊ฐ€ ฮฑโ€ฒ-๋งˆ๋ฅดํ…์‚ฌ์ดํŠธ ์นจ์ƒ ๋‚ด๋ถ€์™€ ๊ฒฝ๊ณ„๋ฅผ ๋”ฐ๋ผ ์„์ถœ๋˜์—ˆ๋‹ค. 350 โ„ƒ ์ด์ƒ์˜ ํ…œํผ๋ง ์กฐ๊ฑด์—์„œ๋Š” ฮฑ-ํŽ˜๋ผ์ดํŠธ๊ฐ€ ์ƒ์„ฑ๋˜์—ˆ๊ณ , 450 โ„ƒ์—์„œ ํ…œํผ๋ง ์‹œ ฮฑ-ํŽ˜๋ผ์ดํŠธ ๋ถ„์œจ์ด ์ฆ๊ฐ€ํ•˜์˜€๋‹ค.

(3) ์ธ์žฅ์‹œํ—˜ ๊ฒฐ๊ณผ ์ธ์žฅ๊ฐ•๋„๋Š” ํ•ซ์Šคํƒฌํ•‘ ์งํ›„ ์กฐ๊ฑด์—์„œ ๊ฐ€์žฅ ๋†’์€ ๊ฐ’์„ ๋‚˜ํƒ€๋ƒˆ์œผ๋‚˜, ํ•ญ๋ณต๊ฐ•๋„ ๋ฐ ์—ฐ์‹ ์œจ์€ 180 โ„ƒ-120 ๋ถ„ ํ…œํผ๋ง ์กฐ๊ฑด์—์„œ ๊ฐ€์žฅ ๋†’์€ ๊ฒƒ์œผ๋กœ ๋‚˜ํƒ€๋‚ฌ๋‹ค. ์ธ์žฅ๋ฌผ์„ฑ์„ ํ† ๋Œ€๋กœ ์—๋„ˆ์ง€ ํก์ˆ˜๋Šฅ, ์นจ์ž… ๋ฐฉ์ง€๋Šฅ, ๊ทธ๋ฆฌ๊ณ  ์ธ์„ฑ์„ ๊ณ„์‚ฐํ•œ ๊ฒฐ๊ณผ ์ƒ๊ธฐ ์กฐ๊ฑด ์ค‘ 180 โ„ƒ-120 ๋ถ„ ์กฐ๊ฑด์—์„œ ๊ฐ€์žฅ ์šฐ์ˆ˜ํ•˜์˜€๋‹ค.

(4) 180 โ„ƒ-120 ๋ถ„ ํ…œํผ๋ง ์กฐ๊ฑด์ด ์ ์šฉ๋œ 30MnB5 ๋„์–ด ์ž„ํŒฉํŠธ๋น” ์ถฉ๋Œํ‰๊ฐ€ ๊ฒฐ๊ณผ, ๊ธฐ์กด ์–‘์‚ฐ ์ค‘์ธ 22MnB5 ๋„์–ด ์ž„ํŒฉํŠธ๋น” ๋Œ€๋น„ ์ตœ๋Œ€ ๋ฐ˜๋ ฅ์ด 17% ํ–ฅ์ƒ๋˜์—ˆ๊ณ  ์ตœ๋Œ€ ๋ณ€ํ˜•๋Ÿ‰์ด 23% ๊ฐ์†Œํ•˜์—ฌ ๋›ฐ์–ด๋‚œ ์ถฉ๋Œ ์„ฑ๋Šฅ ๋‚˜ํƒ€๋‚ด์—ˆ๋‹ค.

REFERENCES

1 
Kuziak R., Kawalla R., Waengler S., Arch. Civ. Mech. Eng,8, 103 (2008)Google Search
2 
Bouaziz O., Zurob H., Huang M., Steel Res. Int,84, 937 (2013)Google Search
3 
Lee H. S., Hwang B., Lee S., Lee C. G., Kim S.-J., Kor. Inst. Met. & Mater,42, 117 (2004)Google Search
4 
Lee J., Lee M., Do H., Kim S., Kang N., Korean J. Met. Mater,52, 113 (2014)Google Search
5 
Suh D.-W., Park S.-J., Lee T.-H., Oh C.-S., Kim S.-J., Metall. Mater. Trans. A,41A, 397 (2010)Google Search
6 
Jin J.-E., Lee Y.-K., Acta Mater,60, 1680 (2012)Google Search
7 
Lee J., Lee T., Kwon Y. J., Mun D.-J., Yoo J.-Y., Lee C. S., Met. Mater. Int,22, 364 (2016)Google Search
8 
Gan W., Babu S. S., Kapustka N., Wagoner R. H., Metall. Mater. Trans. A,37A, 3221 (2006)Google Search
9 
Kang S. Y., Korean J. Met. Mater,50, 883 (2012)Google Search
10 
Lee M.-G., Kim S.-J., Han H. N., Jeong W. C., Int. J. Mech. Sci,51, 888 (2009)Google Search
11 
Karbasian H., Tekkaya A. E., J. Mater. Proc. Tech,210, 2103 (2010)Google Search
12 
Nikravech M., Naderi M., Akbari G. H., Mater. Sci. Eng. A,540, 24 (2012)Google Search
13 
Bae K. E., Park J.-K., Lee W.-S., Baik Y. J., Korean J. Met. Mater,54, 8 (2016)Google Search
14 
Lee C. W., Fan D. W., Sohn I. R., Lee S.-J., De Cooman B. C., Metall. Mater. Trans. A,43A, 5122 (2012)Google Search
15 
Wang J., Enloe C., Singh J., Horvath C., SAE Int. J. Mater. Manf,9, 488 (2016)Google Search
16 
Wu H., Ju B., Tang D., Hu R., Guo A., Kang Q., Wang D., Mater. Sci. Eng. A,622, 61 (2015)Google Search
17 
Crafts W., Lamont J. L., Trans. AIME,172, 222 (1947)Google Search
18 
Krauss G., 40, Mater. Sci. Eng. A 273-275, (1999)Google Search
19 
Saha D. C., Biro E., Gerlich A. P., Zhou Y., Mater. Sci. Eng. A,673, 467 (2016)Google Search
20 
Horn R. M., Ritchie R. O., Metall. Trans. A,9A, 1039 (1978)Google Search
21 
Sarikaya M., Jhingan A. K., Thomas G., Metall. Trans. A,14A, 1121 (1983)Google Search
22 
Fourlaris G., Clough A., Mater. Sci. Tech,33, 1964 (2017)Google Search
23 
Cheng J., Zhao A., Chen Y., Dong R., Huang Y., Acta Metall. Sin,49, 137 (2013)Google Search
24 
Jarvinen H., Honkanen M., Jarvenpaa M., Peura P., J. Mater. Proc. Tech,252, 90 (2018)Google Search
25 
Naderi M., Abbasi M., Saeed-Akbari A., Metall. Mater. Trans. A,44A, 1852 (2013)Google Search
26 
Jarvinen H., Isakov M., Nyyssonen T., Jarvenpaa M., Peura P., Mater. Sci. Eng. A,676, 109 (2016)Google Search
27 
Speich G. R., Leslie W. C., Metall. Trans,3, 1043 (1972)Google Search
28 
Jung M., Lee S.-J., Lee Y.-K., Metall. Mater. Trans. A,40A, 551 (2009)Google Search
29 
Caron R. N., Krauss G., Metall. Trans,3, 2381 (1972)Google Search
30 
Swarr T., Krauss G., Metall. Trans. A,7A, 41 (1976)Google Search
31 
Sayed A. A., Kheirandish Sh., Mater. Sci. Eng. A,532, 21 (2012)Google Search
32 
Movahed P., Kolahgar S., Marashi S. P. H., Pouranvari M., Parvin N., Mater. Sci. Eng. A,518, 1 (2009)Google Search
33 
Han J., Lee S.-J., Jung J.-G., Lee Y.-K., Acta Mater,78, 369 (2014)Google Search
34 
Bhadeshia R. W. K., Bhadeshia H. K. D. H., Steels Microstructure and Properties,72 (1995)Google Search
35 
Salemi A., Abdoll-zadeh A., Mater. Charact,59, 484 (2008)Google Search
36 
Lee W.-S., Su T.-T., J. Mater. Proc. Tech,87, 198 (1999)Google Search

Figures and Tables

Fig. 1.

Schematic diagram of drop tower test for door impact beam.

../../Resources/kim/KJMM.2018.56/kjmm-2018-56-11-787f1.jpg
Fig. 2.

SEM micrograph of 30MnB5 steel before hot-stamping heat treatment. (ฮฑ : ferrite, P : pearlite)

../../Resources/kim/KJMM.2018.56/kjmm-2018-56-11-787f2.jpg
Fig. 3.

(a) SEM micrograph of 30MnB5 steel after hot-stamping heat treatment. (b) TEM bright field (BF) image and selected area diffraction pattern (SADP) of the ฮฑโ€ฒ-martensite lath.

../../Resources/kim/KJMM.2018.56/kjmm-2018-56-11-787f3.jpg
Fig. 4.

(a) SEM micrograph and (b) enlarged SEM micrograph of 30MnB5 steel tempered at 180 โ„ƒ for 120 min after hot-stamping heat treatment. (c) TEM Dark-field (DF) image and SADP of ฮฑโ€ฒ-martensite and ฮต-carbide and (d) index of the SADP.

../../Resources/kim/KJMM.2018.56/kjmm-2018-56-11-787f4.jpg
Fig. 5.

(a) SEM micrograph and (b) enlarged SEM micrograph of 30MnB5 steel tempered at 250 โ„ƒ for 60 min after hot-stamping heat treatment. (c) TEM Bright-field (BF) image and SADP of ฮฑโ€ฒ-martensite and ฮธ-cementite and (d) index of the SADP.

../../Resources/kim/KJMM.2018.56/kjmm-2018-56-11-787f5.jpg
Fig. 6.

(a) SEM micrograph and (b) TEM Bright-field (BF) image and SADP of secondary phase (ฮฑ-ferrite) of 30MnB5 steel tempered at 350 โ„ƒ for 30 min after hot-stamping heat treatment.

../../Resources/kim/KJMM.2018.56/kjmm-2018-56-11-787f6.jpg
Fig. 7.

TEM-EDS analysis results of the (a) ฮฑโ€ฒ-martensite and (b) secondary phase (ฮฑ-ferrite) in 30MnB5 steel tempered at 350 โ„ƒ for 30 min after hot-stamping heat treatment.

../../Resources/kim/KJMM.2018.56/kjmm-2018-56-11-787f7.jpg
Fig. 8.

(a) SEM micrograph and (b) enlarged SEM micrograph in ฮฑโ€ฒ-martensite laths of 30MnB5 steel tempered at 450 โ„ƒ for 6 min after hot-stamping heat treatment.

../../Resources/kim/KJMM.2018.56/kjmm-2018-56-11-787f8.jpg
Fig. 9.

Engineering stress-strain curves of after hot-stamping heat treated and tempered 30MnB5 steel.

../../Resources/kim/KJMM.2018.56/kjmm-2018-56-11-787f9.jpg
Fig. 10.

Force-displacement curves of door impact beams (DIB) made by hot-stamped 22MnB5 and tempered 30MnB5 hotstamping steel at 180 โ„ƒ for 120 min.

../../Resources/kim/KJMM.2018.56/kjmm-2018-56-11-787f10.jpg
Fig. 11.

The crashed door impact beams after drop tower test : (a) 30MnB5 door impact beam tempered at 180 โ„ƒ for 120 min after hot-stamping and (b) 22MnB5 hot-stamped door impact beam.

../../Resources/kim/KJMM.2018.56/kjmm-2018-56-11-787f11.jpg
Table 1.

Tensile properties of as-quenched and tempered 30MnB5 hot-stamping steels

Heat treatment condition YS (MPa) YS-H (MPa) YS-L (MPa) TS (MPa) YR (YS/TS) El (%)
After hot-stamping 1210 - - 1903 0.64 5.3
After tempering 180 ยฐC-120 min 1445 - - 1752 0.82 9.4
250 ยฐC-60 min 1394 - - 1624 0.86 8.5
350 ยฐC-30 min 1325 1325 1314 1458 0.91 8.9
450 ยฐC-6 min 1288 1289 1272 1356 0.95 8.6
Table 2.

Comparative analysis of crash performance index of 30MnB5 hot-stampingsteel depending on heat treatment conditions

Heat treatment Condition Energy absorption (ร— k1 ยท t 2) Anti-intrusion (ร— k2 ยท t 1.75) Toughness (MPaยท%) - Tensile curve integral
After hot-stamping 43.62 34.78 8,627
After tempering 180 ยฐC-120 min 41.86 38.01 14,972
250 ยฐC-60 min 40.30 37.34 12,254
350 ยฐC-30 min 38.19 36.40 11,602
450 ยฐC-6 min 36.82 35.89 10,469