The Journal of
the Korean Journal of Metals and Materials

The Journal of
the Korean Journal of Metals and Materials

Monthly
  • pISSN : 1738-8228
  • eISSN : 2288-8241

Editorial Office


  1. ํ•œ๋ฐญ๋Œ€ํ•™๊ต ์‹ ์†Œ์žฌ๊ณตํ•™๊ณผ (Department of Materials and Science and Engineering, Hanbat University, Daejeon 34158, Republic of Korea)
  2. ํ•œ๋ฐญ๋Œ€ํ•™๊ต ์šฉ์ ‘๊ณตํ•™์„ผํ„ฐ (Welding Engineering Center, Hanbat National University, Daejeon 34158, Republic of Korea)
  3. ใˆœ์—˜์—” (LN Laser, Daejeon 34014,Republic of Korea)
  4. ์šฐ์–‘์—์ด์น˜์”จใˆœ (WOOYANG HC, Co. Ltd., Pyungtaek 17960, Republic of Korea)
  5. ์„ธ์•„์ œ๊ฐ•ใˆœ (Research Institute, Seah Steel Corporation, Pohang 790-240, Republic of Korea)
  6. ํ•œ๊ตญ๊ธˆ์†์žฌ๋ฃŒ์—ฐ๊ตฌ์กฐํ•ฉ (Korea Metal Material Research Association, Seoul 05719, Republic of Korea)



sysweld, clad steel, simulation, welding, deformation

1. ์„œ ๋ก 

์‚ฐ์—… ํ˜„์žฅ์—์„œ์˜ ๋ฐœ์ „์œผ๋กœ ์ธํ•ด ๋‘ ๊ฐ€์ง€ ํ•ฉ๊ธˆ์˜ ๋ฌผ๋ฆฌ์  ์„ฑ์งˆ์ด ๋™์‹œ์— ํ•„์š”ํ•œ ๋ณตํ•ฉ์žฌ๋ฃŒ์˜ ํ•„์š”์„ฑ์ด ๋Œ€๋‘๋˜๊ณ  ์žˆ๋‹ค. ํ•ด์–‘ ํ”Œ๋žœํŠธ ์„ค๋น„ ๊ตฌ์กฐ๋ฌผ๋กœ ์‚ฌ์šฉ๋˜๋Š” ํŒŒ์ดํ”„๋Š” ํ•ด์–‘, ํŠนํžˆ ์‹ฌํ•ด ์œ ์ •๊ณผ ๊ฐ™์ด ๊นŠ์€ ์ˆ˜์‹ฌ, ๊ณ ์˜จ ๋ฐ ๊ณ ์•• ๋“ฑ ๋‹ค์–‘ํ•œ ํ™˜๊ฒฝ์œผ๋กœ ์ธํ•ด ๋ถ€์‹์ด ๋ฐœ์ƒํ•˜๊ธฐ ๋•Œ๋ฌธ์— ๋†’์€ ๋‚ด์‚ฐํ™”์„ฑ๊ณผ ์•ˆ์ „๋„๊ฐ€ ํ•„์š”ํ•œ ์„ค๊ณ„๊ฐ€ ์š”๊ตฌ๋œ๋‹ค. ์œ„์™€ ๊ฐ™์€ ๋ฌธ์ œ๋ฅผ ํ•ด๊ฒฐํ•˜๊ธฐ ์œ„ํ•ด์„œ ๋‹ค์–‘ํ•œ ์—ฐ๊ตฌ๊ฐ€ ์ด๋ฃจ์–ด์ง€๊ณ  ์žˆ๋‹ค[1-4]. ๋ณตํ•ฉ์žฌ๋ฃŒ๋ฅผ ๋งŒ๋“œ๋Š” ๋ฐฉ๋ฒ•์—๋Š” ๋‘ ๊ฐ€์ง€ ํ•ฉ๊ธˆ์„ ์ด์ข… ์ ‘ํ•ฉํ•˜๋Š” ๋ฐฉ๋ฒ•์ด ์žˆ๋Š”๋ฐ ๋‹ค์–‘ํ•œ ๋ฐฉ๋ฒ• ์ค‘ ํด๋ž˜๋“œ ๋ฐฉ๋ฒ•์ด ์ฃผ๋กœ ์‚ฌ์šฉ๋œ๋‹ค. ํด๋ž˜๋“œ๋Š” ๋‘ ๊ฐ€์ง€ ํ•ฉ๊ธˆ์„ ์ด์ข… ์ ‘ํ•ฉํ•˜๋Š” ๋ฐฉ์‹์œผ๋กœ ์„ฑ์งˆ์ด ๋‹ค๋ฅธ ๋‘ ๊ฐ€์ง€ ํ•ฉ๊ธˆ ์ค‘ ํ•˜๋‚˜๋ฅผ ์–‡๊ฒŒ ์ œ์ž‘ํ•ด ํ‘œ๋ฉด์— ํฌ๊ฐœ์–ด ์••์ฐฉํ•จ์œผ๋กœ์จ ๊ฐ๊ฐ์˜ ์žฌ๋ฃŒ๊ฐ€ ๊ฐ€์ง„ ์žฅ์ ์„ ๊ทน๋Œ€ํ™”ํ•˜๋Š” ๊ธฐ์ˆ ๋กœ ๋ฌผ์ฒด์˜ ํ‘œ๋ฉด์— ๋‹ค๋ฅธ ๋ฌผ์งˆ์„ ์–‡์€ ๋ง‰์œผ๋กœ ์ฝ”ํŒ…ํ•˜๋Š” ๋„๊ธˆ๊ณผ๋Š” ๋‹ค๋ฅธ ๋ฐฉ๋ฒ•์ด๋‹ค[5,6]. ํด๋ž˜๋“œ ๊ฐ•์„ ์ œ์กฐํ•˜๊ธฐ ์œ„ํ•ด์„œ๋Š” ํฌ๊ฒŒ ์••์—ฐ๋ฒ•, ํญ๋ฐœ ์••์ ‘๋ฒ•, ํ™•์‚ฐ ์ ‘ํ•ฉ๋ฒ•, ์˜ค๋ฒ„๋ ˆ์ด ์šฉ์ ‘๋ฒ•์ด ์‚ฌ์šฉ๋œ๋‹ค[2,7]. ์ด ์ค‘์—์„œ ์••์—ฐ๋ฒ•์€ ๋‘ ๊ฐ€์ง€ ๊ฐ•์žฌ๊ฐ€ ์„ค๋น„๋ฅผ ํ†ต๊ณผํ•  ๋•Œ ์••๋ ฅ์„ ๊ฐ€ํ•ด ์••์—ฐํ•˜๋Š” ๋ฐฉ์‹์ด๋‹ค. ์ด์ข… ์ ‘ํ•ฉ์˜ ์žฌ๋ฃŒ๋Š” ์š”๊ตฌ๋˜๋Š” ํ™˜๊ฒฝ์— ๋”ฐ๋ผ ๋‹ค์–‘ํ•˜๋ฉฐ ์ฃผ๋กœ ํƒ„์†Œ๊ฐ•์— ์Šคํ…Œ์ธ๋ฆฌ์Šค, ์ธ์ฝ”๋„ฌ(Inconel)๊ณผ Ti ๋“ฑ์„ ํด๋ž˜๋”ฉ ํ•œ ๊ฐ•์žฌ๋ฅผ ์ฃผ๋กœ ์‚ฌ์šฉํ•˜์—ฌ ๋‚ด์‹์„ฑ์„ ํ–ฅ์ƒํ•˜๋Š” ๊ฒฝ์šฐ๊ฐ€ ์ฃผ๋กœ ์ด์šฉ๋œ๋‹ค[8-11].

๊ทธ๋ฆผ 1์€ ํด๋ž˜๋“œ ๊ฐ•์„ ์‚ฌ์šฉํ•œ ์••๋ ฅ์šฉ๊ธฐ์˜ ์ผ๋ก€๋กœ์„œ ๋Œ€ํ‘œ์ ์ธ ์™ธ๊ด€ ์‚ฌ์ง„์„ ๋‚˜ํƒ€๋‚ธ๋‹ค. ํด๋ž˜๋“œ ์†Œ์žฌ๋Š” ๋‹จ์ผ ๊ธˆ์†์œผ๋กœ ์–ป์ง€ ๋ชปํ•˜๋Š” ์ƒˆ๋กœ์šด ๊ธฐ๋Šฅ์„ ํด๋ž˜๋“œ๋ฅผ ํ†ตํ•ด ์–ป์„ ์ˆ˜ ์žˆ์œผ๋ฉฐ ๊ทธ์ค‘ ์••๋ ฅ ์šฉ๊ธฐ์šฉ ํด๋ž˜๋“œ ๊ฐ• STS 316L/A516-70N์€ ์šฐ์ˆ˜ํ•œ ๊ธฐ๊ณ„์  ์„ฑ์งˆ๊ณผ ๋‚ด์‹์„ฑ์„ ๊ฐ€์ ธ ๋‹ค์–‘ํ•œ ์—ฐ๊ตฌ๊ฐ€ ์ง„ํ–‰๋˜๊ณ  ์žˆ๋‹ค. STS 316L์€ ๋‚ด์‹์„ฑ์„ ํ–ฅ์ƒํ•˜๊ธฐ ์œ„ํ•ด ๊ฐ€์žฅ ๋งŽ์ด ๋ฒ”์šฉ๋˜๋Š” ์Šคํ…Œ์ธ๋ฆฌ์Šค์ด๋ฉฐ ๋‚ด์‹์„ฑ ๋ฐ ๋‚ด์—ด์„ฑ ํ–ฅ์ƒ ์›์†Œ์ธ Mo์ด 2~3% ์ฒจ๊ฐ€๋˜์–ด ๋‚ด๊ณต์‹์„ฑ๊ณผ ๋‚ด์ž…๊ณ„ ๋ถ€์‹์„ฑ์ด ์šฐ์ˆ˜ํ•˜๊ธฐ ๋•Œ๋ฌธ์— ์ฃผ๋กœ ์‚ฌ์šฉ๋œ๋‹ค. ํ˜„์žฌ ํด๋ž˜๋“œ์— ๋Œ€ํ•œ ์—ฐ๊ตฌ ๋™ํ–ฅ์€ ์šฉ์ ‘ ํ›„ ์—ด์ฒ˜๋ฆฌ ์˜จ๋„๊ฐ€ ์—ด ์˜ํ–ฅ๋ถ€์˜ ๊ธฐ๊ณ„์  ํŠน์„ฑ๊ณผ ๋ฏธ์„ธ์กฐ์ง์— ๋ฏธ์น˜๋Š” ์˜ํ–ฅ[12-15], ๋งž๋Œ€๊ธฐ ์šฉ์ ‘๋ถ€ ์ž…๊ณ„ ๋ถ€์‹๊ณผ ์˜ˆ๋ฏผํ™” ๊ฑฐ๋™๊ณผ[1,3,16,17] ์šฉ์ ‘๋ถ€ ๊ฐœ์„ ๊ฐ ์ถ•์†Œ์— ๋”ฐ๋ฅธ ๊ฐ•๋„ ํŠน์„ฑ[8,9,18,19] ๋“ฑ ํด๋ž˜๋“œ ๊ฐ•์˜ ํšจ๊ณผ์ ์ธ ์‚ฌ์šฉ์„ ์œ„ํ•˜์—ฌ ๋‹ค์–‘ํ•œ ์‹œ๋„๊ฐ€ ์ง„ํ–‰๋˜๊ณ  ์žˆ๋‹ค. ์ด์™€ ๊ฐ™์€ ์—ฐ๊ตฌ๋“ค์€ ์‹ค์ œ๋กœ ํด๋ž˜๋“œ ๊ฐ•์˜ ๊ธฐ๊ณ„์  ํŠน์„ฑ์— ์˜ํ–ฅ์„ ๋ผ์น˜๋Š” ์š”์†Œ๋“ค์ด๋‹ค. ์ด๋•Œ ์šฉ์ ‘ ํ›„ ์—ด์ฒ˜๋ฆฌ ๊ณต์ •์ด ํ•„์š”ํ•œ ์ด์œ ๋Š” ๊ท ์ผํ•œ ๋ƒ‰๊ฐ ๊ณผ์ •์„ ํ†ตํ•ด ์šฉ์ ‘๋ถ€ ์„ฑ๋Šฅ ๊ฐœ์„ ๊ณผ ์ž”๋ฅ˜ ์‘๋ ฅ์˜ ์ œ๊ฑฐ๊ฐ€ ๋ชฉ์ ์ด๋‹ค. ์ž…๊ณ„ ๋ถ€์‹๊ณผ ํ™•์‚ฐ ๊ฑฐ๋™์€ ํด๋ž˜๋“œ ๊ฐ•์˜ ๋‚ด์‚ฐํ™”์„ฑ๊ณผ ์ง๊ฒฐ๋˜์–ด ์žˆ๊ณ  ์šฉ์ ‘๋ถ€ ๊ฐœ์„ ๊ฐ์˜ ์ถ•์†Œ๋Š” ๊ฐ•์žฌ์˜ ๊ธฐ๊ณ„์  ํŠน์„ฑ์— ์˜ํ–ฅ์„ ๋ฏธ์น˜๊ธฐ ๋•Œ๋ฌธ์ด๋‹ค. ์˜ค๋Š˜๋‚  ์šฉ์ ‘๊ณต์ •์—์„œ๋Š” ๋ฐœ์ƒํ•  ์ˆ˜ ์žˆ๋Š” ๋ฌธ์ œ์ ์„ ๋ฏธ๋ฆฌ ์˜ˆ๋ฐฉํ•˜๊ธฐ ์œ„ํ•˜์—ฌ ์ „์‚ฐ๋ชจ์‚ฌ๋ฅผ ํ†ตํ•ด ์‹ค์ œ ๊ณต์ • ์ „์— ๋ฐœ์ƒํ•  ์ˆ˜ ์žˆ๋Š” ๋ฌธ์ œ๋ฅผ ํšจ์œจ์ ์œผ๋กœ ๋„์ถœํ•˜๊ธฐ ์œ„ํ•ด ์ ‘๊ทผํ•˜๊ณ  ์žˆ๋‹ค[12,19,20].

์ด๋Š” ์šฉ์ ‘ ๊ณต์ •๋ฟ๋งŒ ์•„๋‹ˆ๋ผ ๋‹ค๋ฅธ ๊ณต์ •์—์„œ๋„ ์œ ์‚ฌํ•˜๋‹ค. ์ด๋Ÿฌํ•œ ์ด์œ ๋Š” ์ „์‚ฐ๋ชจ์‚ฌ ๋ชจ๋ธ๋ง์„ ํ†ตํ•ด ์šฉ์ ‘๋ถ€๊ฐ€ ํฌํ•จ๋œ ์‹œ์Šคํ…œ์— ๋Œ€ํ•ด ๋ช…ํ™•ํ•˜๊ฒŒ ๋ฐœ์ƒํ•  ์ˆ˜ ์žˆ๋Š” ๋ฌธ์ œ๋ฅผ ๋„์ถœํ•  ์ˆ˜ ์žˆ๊ณ  ์šฉ์ ‘์—์„œ์˜ ํ˜•์ƒ, ์—ดํšจ์œจ ๋ฐ ์šฉ์ ‘์กฐ๊ฑด์ด ์‰ฝ๊ฒŒ ๊ฒ€์ฆ๋˜๊ณ  ์ดํ•ดํ•  ์ˆ˜ ์žˆ๊ธฐ ๋•Œ๋ฌธ์ด๋‹ค[21,22]. ์šฉ์ ‘๊ณต์ •์€ ์ „๊ทน๊ณผ ๋ชจ์žฌ์˜ ํ‘œ๋ฉด ์‚ฌ์ด์— ๋ฐœ์ƒํ•˜๋Š” ์ „๊ธฐ์  ์•„ํฌ์™€ ์—ด์— ์˜ํ•ด ๋‘ ๊ธˆ์†์ด ์ ‘ํ•ฉํ•˜๋Š” Arc Welding, ํ”ผ๋ณต ์•„ํฌ ์šฉ์ ‘๋ด‰๊ณผ ํ”ผ ์šฉ์ ‘๋ฌผ ์‚ฌ์ด์— ์ „๊ธฐ ์•„ํฌ์— ์˜ํ•ด ๋ฐœ์ƒ๋˜๋Š” ์—ด์„ ์ด์šฉํ•œ SMAW (Shielded Metal Arc welding)์™€ ์†Œ๋ชจ์„ฑ ์ „๊ทน์„ ์‚ฌ์šฉํ•˜๋Š” ๊ฐ€์Šค ๊ธˆ์† Arc ์šฉ์ ‘์ธ GMAW (Gas Metal Arc welding), ์ด์™ธ์—๋„ FCAW์™€ GTAW ๋“ฑ ๋‹ค์–‘ํ•œ ์šฉ์ ‘ ๊ณต์ •์ด ์žˆ๋‹ค[23-27]. ์ด ์ค‘ FCAW์™€ GTAW์˜ ๊ณต์ •์€ ํด๋ž˜๋“œ ๊ฐ•์˜ ์šฉ์ ‘์— ๋งŽ์ด ์‚ฌ์šฉ๋˜๋Š” ์šฉ์ ‘๋ฒ•์ด๋‹ค.

FCAW ์šฉ์ ‘๊ณผ GTAW ์šฉ์ ‘ ๋ฐฉ๋ฒ•์€ ์šฉ์ ‘๋ถ€์˜ ์„ฑ๋Šฅ ๊ฐœ์„ ์„ ์œ„ํ•ด ๊ฐœ์„ ๊ฐ์˜ ์ถ•์†Œ, ์ž…๊ณ„ ๋ถ€์‹ ๋ฐ ์šฉ์ ‘ ํ’ˆ์งˆ์˜ ํ–ฅ์ƒ์„ ๋ชฉํ‘œ๋กœ ์—ฐ๊ตฌ๊ฐ€ ๋‹ค์–‘ํ•˜๊ฒŒ ์ด๋ฃจ์–ด์ง€๊ณ  ์žˆ๋‹ค[2,3]. FCAW๋Š” ์ฃผ๋กœ CO2 ๋ณดํ˜ธ๊ฐ€์Šค๋ฅผ ์‚ฌ์šฉํ•˜๋ฉฐ ์†Œ๋ชจ์„ฑ ์ „๊ทน์„ ์ด์šฉํ•œ ์•„ํฌ ์šฉ์ ‘ ๋ฐฉ๋ฒ•์ด๋ฉฐ, GTAW๋Š” ํ……์Šคํ… ๋ถˆํ™œ์„ฑ ์šฉ์ ‘์œผ๋กœ ์šฉ๊ฐ€์žฌ๊ฐ€ ํฌํ•จ๋œ ์šฉ์ ‘๋ด‰์„ ์‚ฌ์šฉํ•˜์—ฌ ๋น„์†Œ๋ชจ์‹ ํ……์Šคํ… ์ „๊ทน์„ ์ด์šฉํ•œ ์•„ํฌ ์šฉ์ ‘ ๊ณต์ •์ด๋‹ค. ๋‘ ๊ฐ€์ง€ ๊ณต์ • ๋ชจ๋‘ ์‚ฐ์—…ํ˜„์žฅ์—์„œ ์ฃผ๋กœ ์‚ฌ์šฉ๋˜๊ณ  ์žˆ์œผ๋ฉฐ ๊ฐ๊ฐ ๋‹ค๋ฅธ ํŠน์ง•์ด ์žˆ๋‹ค. FCAW๋Š” ์šฉ์ ‘ ๋ฐฉ๋ฒ•์ด ๊ฐ„๋‹จํ•˜์ง€๋งŒ ์Šฌ๋ž˜๊ทธ ๋ฐ ๊ณ ์˜จ ๊ท ์—ด ๋ฐœ์ƒ์— ์˜ํ•ด ๊ฒฐํ•จ์ด ์ƒ์„ฑ๋˜๋Š” ๋ฐ˜๋ฉด GTAW๋Š” ์šฉ์ ‘ ์‹œ์— ๊ธฐ๊ณต๊ณผ ์Šฌ๋ž˜๊ทธ๊ฐ€ ๊ฑฐ์˜ ๋ฐœ์ƒํ•˜์ง€ ์•Š์œผ๋ฉฐ ๊ณ ์˜จ ๊ท ์—ด์ด ๋ฐœ์ƒํ•˜์ง€ ์•Š์•„ ๊ท ์ผํ•œ ์šฉ์ ‘์ด ๊ฐ€๋Šฅํ•˜๋‹ค. ๋”ฐ๋ผ์„œ ์ดˆ๊ธฐ ๋น„์šฉ๊ณผ ๊ธฐ๊ณ„์ ์ธ ๋ฌธ์ œ ๋ฐœ์ƒ ๊ฐ€๋Šฅ์„ฑ์ด ๋†’์€ FCAW๋ณด๋‹ค ์šฉ์ ‘ ๊ฒฐ๊ณผ๋ฌผ์˜ ๊ณ ํ’ˆ์งˆ์„ ์œ„ํ•ด GTAW๋ฅผ ์‚ฌ์šฉํ•˜๊ณ  ์žˆ๋‹ค. ํ•˜์ง€๋งŒ, ํฐ ๊ตฌ์กฐ๋ฌผ์ผ ๊ฒฝ์šฐ FCAW๊ฐ€ ๊ธฐ๊ณ„ํ™” ๋ฐ ์ž๋™ํ™”๊ฐ€ ๊ฐ€๋Šฅํ•˜๊ธฐ ๋•Œ๋ฌธ์— ๋”์šฑ ํŽธ๋ฆฌํ•œ ๋ฉด์ด ์žˆ๋‹ค. ๋”ฐ๋ผ์„œ, ์ด๋Ÿฌํ•œ ๋‘ ๊ฐ€์ง€ ์šฉ์ ‘๋ฒ•์„ ํ˜ผํ•ฉํ•  ๊ฒฝ์šฐ ์–ด๋– ํ•œ ๊ณต์ •์ด ์šฉ์ ‘์— ๋”์šฑ ์œ ๋ฆฌํ•œ ์ง€ ๊ณ ์ฐฐํ•  ํ•„์š”๊ฐ€ ์žˆ๋‹ค. ํ•˜์ง€๋งŒ ํด๋ž˜๋“œ ๊ฐ•์— ๋Œ€ํ•œ ๋ถ„์„์ด ๋ฏธํกํ•˜๋ฉฐ ํด๋ž˜๋“œ ๊ฐ•์— ๋Œ€ํ•œ ์ „์‚ฐ๋ชจ์‚ฌ์˜ ๊ฒฐ๊ณผ๊ฐ€ ์ž์„ธํžˆ ๊ณต์œ ๋˜์–ด ์žˆ์ง€ ์•Š๋‹ค.

๋ณธ ์—ฐ๊ตฌ์—์„œ ์‚ฌ์šฉ๋œ ํด๋ž˜๋“œ ๊ฐ•์€ ์Šคํ…Œ์ธ๋ฆฌ์Šค ๋ถ€๋ถ„์ธ STS 316L/A516-70N ํด๋ž˜๋“œ ๊ฐ•์„ ์‹คํ—˜์‹ค ์Šค์ผ€์ผ์˜ X groove์˜ ์‹œํ—˜ํŽธ์„ ์ œ์ž‘ํ•˜์—ฌ ๋งž๋Œ€๊ธฐ ์šฉ์ ‘์„ ์‹ค์‹œํ•˜์˜€์œผ๋ฉฐ ์šฉ์ ‘ ๋ฐฉ๋ฒ•์€ FCAW์™€ GTAW ์šฉ์ ‘ ๋ฐฉ๋ฒ•์„ ์ด์šฉํ•˜์˜€๋‹ค. ๋‘ ๋‹ค๋ฅธ ์šฉ์ ‘์˜ ํ˜ผํ•ฉ ๊ณต์ •์ด ํด๋ž˜๋“œ ๊ฐ•์— ๋ฏธ์น˜๋Š” ์˜ํ–ฅ์„ ํ‰๊ฐ€ํ•˜๊ธฐ ์œ„ํ•˜์—ฌ FCAW+ FCAW ๋ฐ FCAW+ GTAW ์šฉ์ ‘ ํ›„์˜ ์‹œํ—˜ํŽธ์„ ๋ถ„์„ํ•˜์˜€๋‹ค. ๋˜ํ•œ SYSWELD๋ฅผ ํ†ตํ•ด ํด๋ž˜๋“œ ๊ฐ•์˜ Demo Vessel ์••๋ ฅ์šฉ๊ธฐ์™€ ๋™์ผํ•œ ์‚ฌ์ด์ฆˆ์˜ ๋ชจ๋ธ๋ง์„ ์‹ค์‹œํ•˜์—ฌ ์‹คํ—˜์„ ํ†ตํ•ด ๋„์ถœํ•œ ์ตœ์ ์˜ ์—ด์›์กฐ๊ฑด๊ณผ ๊ฐ™์€ ์กฐ๊ฑด์œผ๋กœ X groove ์‹œํ—˜ํŽธ์˜ ๊ฐ ์šฉ์ ‘ ๋ฐฉ๋ฒ•์— ๋”ฐ๋ฅธ ์ „์‚ฐ๋ชจ์‚ฌ ๊ฒฐ๊ณผ๋ฅผ ๊ณ ์ฐฐํ•˜์˜€๋‹ค.

2. ์‹คํ—˜๋ฐฉ๋ฒ•

๊ทธ๋ฆผ 2๋Š” ์‹คํ—˜์‹ค ์Šค์ผ€์ผ์˜ ํ…Œ์ŠคํŠธ๋ฅผ ์œ„ํ•ด ์‹ค์ œ ์šฉ์ ‘ ์‹œ ์‚ฌ์šฉํ•œ X groove์˜ STS 316L/A516-70N ํด๋ž˜๋“œ ๊ฐ•์œผ๋กœ 100 ร— 100 ร— 33.5 mm (width ร— length ร— thickness)๋กœ ๊ฐ€๊ณตํ•˜์˜€๋‹ค. ์Šคํ…Œ์ธ๋ฆฌ์Šค๋ฅผ ํฌํ•จํ•˜๋Š” ์œ—๋ถ€๋ถ„์€ ์šฉ์ ‘ ์‹œ ๋ฐœ์ƒํ•  ์ˆ˜ ์žˆ๋Š” ๋ฐ•๋ฆฌ ํ˜„์ƒ์„ ๋ฐฉ์ง€ํ•˜๊ธฐ ์œ„ํ•ด ์Šคํ…Œ์ธ๋ฆฌ์Šค์™€ ํƒ„์†Œ๊ฐ• ์‚ฌ์ด์— ์•ฝ 5 mm ์ •๋„์˜ ๊ฐ„๊ฒฉ์„ ์ค€ ํ›„ 40ยฐ์˜ ๊ฐœ์„  ๊ฐ์„ ๋‚ด์—ˆ์œผ๋ฉฐ ์•„๋žซ๋ถ€๋ถ„์ธ ํƒ„์†Œ๊ฐ•์€ 45ยฐ๋กœ ๊ฐœ์„  ๊ฐ์„ ๋‚ด์—ˆ๋‹ค. ์šฉ์ ‘ ์‹œ ํƒ„์†Œ๊ฐ•๋ถ€์ธ A516-70N์— E71T-1C ์šฉ๊ฐ€์žฌ๋ฅผ, ์ค‘๊ฐ„์žฌ๋กœ STS 309L๋ฅผ ์‚ฌ์šฉํ•˜์˜€์œผ๋ฉฐ ์Šคํ…Œ์ธ๋ฆฌ์Šค๋ถ€์ธ STS 316L์— STS 316L ์šฉ๊ฐ€์žฌ๋ฅผ ์‚ฌ์šฉํ•˜์˜€๋‹ค. E71T-1C์™€ STS 309L๋Š” FCAW ์šฉ์ ‘๋ฐฉ๋ฒ•์„ ์‚ฌ์šฉํ•˜์—ฌ ์ƒ๋ถ€์™€ ํ•˜๋ถ€ ์šฉ์ ‘์„ ์ง„ํ–‰ํ•˜์˜€์œผ๋ฉฐ ํ‘œ๋ฉด๋ถ€์ธ STS 316L์€ FCAW์™€ GTAW ์šฉ์ ‘ ๋ฐฉ๋ฒ•์„ ์‹ค์‹œํ•˜์˜€๋‹ค. ๋ณธ ์—ฐ๊ตฌ์—์„œ๋Š” FCAW+ FCAW ๋ฐ FCAW+GTAW ์šฉ์ ‘์„ ์‹ค์‹œํ•˜์˜€์œผ๋ฉฐ, ์‹œํ—˜ํŽธ ๊ด€์ฐฐ์„ ์œ„ํ•œ STS 316L์˜ etching ์šฉ์•ก์€ HNO3 10 ml, Acetic acid 10 ml, HCl 15 ml, Glycerol 5 ml๋ฅผ ํ˜ผํ•ฉํ•˜์—ฌ ์‚ฌ์šฉํ•˜์˜€์œผ๋ฉฐ A516-70N์€ HNO3 3 ml, Ethanol 97 ml์„ ํ˜ผํ•ฉํ•˜์—ฌ ์‚ฌ์šฉํ•˜์˜€๋‹ค. SEM(scanning electron microscopy)์„ ํ†ตํ•ด ์‹œํ—˜ํŽธ์˜ ๋ฏธ์„ธ์กฐ์ง์„ ๊ด€์ฐฐํ•˜๊ณ  ๊ธฐ๊ณ„์  ํŠน์„ฑ์„ ํŒŒ์•…ํ•˜๊ธฐ ์œ„ํ•˜์—ฌ Vickers Hardness๋ฅผ ํ†ตํ•ด ๊ฒฝ๋„๋ฅผ ์ธก์ •ํ•˜์˜€์œผ๋ฉฐ ์šฉ์ ‘ ํ›„ ๋ณ€ํ˜•๋Ÿ‰์€ Bridge Cam gauge๋ฅผ ํ†ตํ•ด ์ธก์ •ํ•˜์˜€๋‹ค. ๊ฒฝ๋„ ์ธก์ • ์œ„์น˜์™€ ์šฉ์ ‘ ๋ฐฉ๋ฒ•์„ ์„ค๋ช…ํ•˜๊ธฐ ์œ„ํ•ด ๋‹ค์Œ ๊ทธ๋ฆผ 3์— ๋ชจ์‹๋„๋ฅผ ๋„์‹œํ•˜์˜€๋‹ค.

๊ทธ๋ฆผ 3์€ STS 316L/A516-70N ํด๋ž˜๋“œ ๊ฐ•์˜ ์šฉ์ ‘ ๋ฐฉ๋ฒ• ๋ฐ ๊ฒฝ๋„ ์ธก์ • ๋ฐฉ๋ฒ•์„ ๋‚˜ํƒ€๋ƒˆ์œผ๋ฉฐ ๊ฐ ๊ทธ๋ฆผ์˜ ์šฐ์ธก ํ•˜๋‹จ์— ํ™•๋Œ€ํ•œ ๊ทธ๋ฆผ์„ ๋„์‹œํ•˜์˜€๋‹ค. ๊ทธ๋ฆผ 3(a)์˜ FCAW+FCAW์˜ ์šฉ์ ‘ ๋ฐฉ๋ฒ•์˜ ๊ฒฝ์šฐ E71T-1C, STS 309L, STS 316L์˜ ๋ชจ๋“  ๋ถ€๋ถ„์— FCAW ์šฉ์ ‘์„ ์ˆ˜ํ–‰ํ•˜์˜€์œผ๋ฉฐ (b)์˜ FCAW+ GTAW์˜ ์šฉ์ ‘ ๋ฐฉ๋ฒ•์€ E71T-1C, STS 309L์— FCAW ์šฉ์ ‘์„ ์ˆ˜ํ–‰ํ•˜๊ณ  STS 316L์˜ ๋ถ€๋ถ„์—๋งŒ GTAW ์šฉ์ ‘์„ ์ˆ˜ํ–‰ํ•˜์˜€๋‹ค. ์œ„ ๋‹ค๋ฅธ ๋‘ ๊ฐ€์ง€ ์šฉ์ ‘ ๋ฐฉ๋ฒ•์— ๋”ฐ๋ฅธ ์‹œํ—˜ํŽธ์˜ ๊ฒฝ๋„ ์‹œํ—˜์„ ์‹ค์‹œํ•˜์˜€๋‹ค.

๊ฒฝ๋„ ์‹œํ—˜์€ ๋‹ค์Œ ๋ชจ์‹๋„์™€ ๊ฐ™์ด 1~9๋ฒˆ๊นŒ์ง€ ์ด 9ํšŒ ์ธก์ •ํ•˜์˜€์œผ๋ฉฐ, 1๋ฒˆ ๋ชจ์žฌ๋ถ€(STS 316L), 2๋ฒˆ ์—ด ์˜ํ–ฅ๋ถ€(STS 316L), 3๋ฒˆ ์šฉ์ ‘๋ถ€(STS 316L), 4๋ฒˆ ์šฉ์ ‘๋ถ€(STS 316L/STS 309L), 5๋ฒˆ ์šฉ์ ‘๋ถ€(STS 309L), 6๋ฒˆ ์šฉ์ ‘๋ถ€(STS 309L/E71T-1C), 7๋ฒˆ ์šฉ์ ‘๋ถ€(E71T-1C), 8๋ฒˆ ์—ด ์˜ํ–ฅ๋ถ€(A516-70N), 9๋ฒˆ ๋ชจ์žฌ๋ถ€(A516-70N)๋ฅผ ์ˆœ์„œ๋กœ ๊ฒฝ๋„ ์‹œํ—˜์„ ์ง„ํ–‰ํ•˜์˜€๋‹ค.

์ „์‚ฐ๋ชจ์‚ฌ์˜ ๊ฒฝ์šฐ, ์‹คํ—˜์‹ค ์Šค์ผ€์ผ์˜ ํด๋ž˜๋“œ ๊ฐ•์žฌ์™€ ๊ฐ™์ด STS 316L/A516-70N ํด๋ž˜๋“œ ๊ฐ•์„ ๋ชจ๋ธ๋งํ•˜์˜€์œผ๋ฉฐ ๋ชจ๋ธ๋งํ•œ ์‹œํ—˜ํŽธ์„ ์ „์‚ฐ๋ชจ์‚ฌ๋ฅผ ํ†ตํ•ด ์šฉ์ ‘ ์‹œ ์‚ฌ์šฉ๋˜๋Š” ์—ด์› ์กฐ๊ฑด์„ ๋„์ถœํ•˜๊ณ  ์šฉ์ ‘ ๋ฐฉ๋ฒ•์— ๋”ฐ๋ฅธ ์ž”๋ฅ˜ ์‘๋ ฅ๊ณผ ๋ณ€ํ˜•๋Ÿ‰์„ ๋น„๊ต ๋ถ„์„ํ•˜์˜€๋‹ค. ๋˜ํ•œ ๊ทธ๋ฆผ 3์˜ ๋ชจ์‹๋„์™€ ๊ฐ™์ด X groove์˜ Demo Vessel ์••๋ ฅ ์šฉ๊ธฐ์™€ ๋™์ผํ•œ ์‚ฌ์ด์ฆˆ๋กœ Head๋ถ€์™€ Shell๋ถ€์˜ C-seam๊ณผ L-seam์„ ๋ชจ๋ธ๋งํ•˜์—ฌ ๊ฐ๊ธฐ ๋‹ค๋ฅธ ๋‘ ์šฉ์ ‘์„ ์ˆ˜ํ–‰ํ•œ ํ›„ ๋ฐœ์ƒํ•˜๋Š” ์ž”๋ฅ˜์‘๋ ฅ ๋ฐ ๋ณ€ํ˜•๋Ÿ‰์„ ์˜ˆ์ƒํ•˜๊ณ ์ž ํ•˜์˜€๋‹ค. ๊ทธ๋ฆผ 4์™€ ๊ฐ™์ด ์ „์‚ฐ๋ชจ์‚ฌ์— ์‚ฌ์šฉํ•œ Demo vessel์˜ Head๋ถ€๋Š” ํญ 1400 mm์˜ ๋ฐ˜์ง€๋ฆ„ R์€ ์•ฝ 700 mm์ด๋ฉฐ Shell ๋ถ€์˜ ๊ธธ์ด๋Š” 2000 mm๋กœ ๋ชจ๋ธ๋ง ํ•˜์˜€๋‹ค. ๋˜ํ•œ Head ๋ถ€์™€ Shell ๋ถ€์˜ ๋‚ด๋ถ€ ๋‘๊ป˜์˜ STS 316L 3.5 t์™€ ํ‘œ๋ฉด๋ถ€๋Š” A516-70N์ด 30 t๋กœ ์ด 33.5 t๋กœ ์ „์‚ฐ๋ชจ์‚ฌ๋ฅผ ํ†ตํ•ด ์ž”๋ฅ˜ ์‘๋ ฅ ๋ฐ ๋ณ€ํ˜•๋Ÿ‰์„ ๋ถ„์„ํ•˜์˜€๋‹ค.

3. ๊ฒฐ๊ณผ ๋ฐ ๊ณ ์ฐฐ

๊ทธ๋ฆผ 5๋Š” ์šฉ์ ‘ ํ›„ ์‹œํ—˜ํŽธ์˜ ์™ธ๊ด€ ์‚ฌ์ง„์ด๋‹ค. FCAW ์šฉ์ ‘์˜ ์กฐ๊ฑด์€ 180~210 A, 22~24 V์™€ 13.2 cm/min์˜ ์šฉ์ ‘ ์†๋„๋กœ ์šฉ์ ‘์„ ์ง„ํ–‰ํ•˜์˜€์œผ๋ฉฐ GTAW ์šฉ์ ‘์˜ ์กฐ๊ฑด์€ 180~210 A, 18~20 V๋ฅผ ์ด์šฉํ•˜์—ฌ 8 cm/min์˜ ์šฉ์ ‘ ์†๋„๋กœ ์šฉ์ ‘์„ ์ง„ํ–‰ํ•˜์˜€๋‹ค. ๋‹ค์Œ๊ณผ ๊ฐ™์ด ์šฉ์ ‘ ์กฐ๊ฑด์ด ๋ฏธ์†Œํ•˜๊ฒŒ ๋‹ค๋ฅธ ์ด์œ ๋Š” GTAW์˜ ์šฉ์ ‘์˜ ๊ฒฝ์šฐ FCAW ์šฉ์ ‘๋ณด๋‹ค ์•„ํฌ์ „์••์ด ๋‚ฎ๊ณ  ์šฉ์ ‘์†๋„๊ฐ€ ๋А๋ฆฌ๊ธฐ ๋•Œ๋ฌธ์ด๋‹ค. ์šฉ์ ‘ ํ›„ ๋ณ€ํ˜•๋Ÿ‰ ์ธก์ •๊ฒฐ๊ณผ, FCAW+ FCAW์˜ ์‹œํ—˜ํŽธ์€ 1.8 mm์˜ ๊ฐ ๋ณ€ํ˜•์„ ๋‚˜ํƒ€๋‚ด์—ˆ์œผ๋ฉฐ, FCAW+GTAW์˜ ์‹œํ—˜ํŽธ์˜ ๊ฒฝ์šฐ 2.3 mm์˜ ๊ฐ๋ณ€ํ˜•์„ ๋‚˜ํƒ€๋‚ด์—ˆ๋‹ค. ์ด๋Š” GTAW์˜ pass์ˆ˜๊ฐ€ ๋” ๋งŽ๊ณ  ๋А๋ฆฐ ์šฉ์ ‘ ์†๋„๋กœ ์ธํ•ด ์ž…์—ด๋Ÿ‰์ด 1.9 KJ/cm์ธ FCAW ์šฉ์ ‘ ๋ฐฉ๋ฒ•๋ณด๋‹ค 2.6 KJ/cm๋กœ ๋†’๊ธฐ ๋•Œ๋ฌธ์— ๋ณ€ํ˜•๋Ÿ‰์€ FCAW+GTAW๊ฐ€ ๋” ๋†’์€๊ฒƒ์œผ๋กœ ์‚ฌ๋ฃŒ๋œ๋‹ค. ๊ฐ ์šฉ์ ‘ ๋ฐฉ๋ฒ•์— ๋”ฐ๋ฅธ ๊ธฐ๊ณ„์  ํŠน์„ฑ์„ ๋ถ„์„ํ•˜๊ธฐ ์œ„ํ•ด ๊ฒฝ๋„๋ฅผ ์ธก์ •ํ•˜์˜€๋‹ค.

๊ทธ๋ฆผ 6์€ ์šฉ์ ‘ ํ›„ ์‹œํ—˜ํŽธ์˜ ๊ฒฝ๋„ ์‹œํ—˜ ๊ฒฐ๊ณผ๋ฅผ ๊ทธ๋ž˜ํ”„๋กœ ๋„์‹œํ•˜์˜€๋‹ค. ๊ฒฝ๋„ ์‹œํ—˜์€ ๊ทธ๋ฆผ 3์˜ ๋ชจ์‹๋„์˜ ์ˆœ์„œ๋Œ€๋กœ ์ˆ˜ํ–‰ํ•˜์˜€์œผ๋ฉฐ, ์ •ํ™•ํ•œ ๊ฒฝ๋„ ๊ฐ’์€ ํ‘œ 1์„ ํ†ตํ•ด ๋„์‹œํ•˜์˜€๋‹ค. ๊ฒฝ๋„ ์‹œํ—˜ ๊ฒฐ๊ณผ FCAW+ GTAW ์šฉ์ ‘์„ ์ˆ˜ํ–‰ํ•œ ์‹œํ—˜ํŽธ์˜ ์Šคํ…Œ์ธ๋ฆฌ์Šค ๊ฐ• ๋ถ€๋ถ„์—์„œ ์ตœ๋Œ€ 281 HV๋ฅผ ๋ณด์ด๋Š” ๋ฐ˜๋ฉด, FCAW+FCAW ์šฉ์ ‘์„ ์ˆ˜ํ–‰ํ•œ ์‹œํ—˜ํŽธ์€ ์ตœ๋Œ€ 341 HV๋กœ ๋” ๋†’์€ ๊ฒฝ๋„ ๊ฐ’์„ ๋‚˜ํƒ€๋‚ด์—ˆ๋‹ค. ์ด๋Š” FCAW+FCAW ์šฉ์ ‘์˜ ์ž”๋ฅ˜์‘๋ ฅ์ด ๋” ๋†’๊ฑฐ๋‚˜ FCAW+GTAW์˜ ์ž…์—ด๋Ÿ‰์ด ๋” ๋†’์•„ ์กฐ์ง์˜ ์—ฐํ™” ๋ฐ ๊ฒฐ์ •๋ฆฝ ์กฐ๋Œ€ํ™”๋กœ ์ธํ•ด ๋ฐœ์ƒํ•œ ๊ฒฐ๊ณผ๋กœ ์‚ฌ๋ฃŒ๋œ๋‹ค. ํ•œํŽธ, FCAW+GTAW ์šฉ์ ‘์„ ์ˆ˜ํ–‰ํ•œ ์‹œํ—˜ํŽธ์€ ์šฉ์ ‘๋ถ€์˜ ๊ฒฝ๋„ ๊ทธ๋ž˜ํ”„๋ฅผ ๋ณด๋ฉด ๋น„์Šทํ•œ ๊ฒฝ๋„ ๊ฐ’์ด ์œ ์ง€๋˜๋Š” ๊ฒฝํ–ฅ์ด ๋‚˜ํƒ€๋‚ฌ์œผ๋ฏ€๋กœ ์ž”๋ฅ˜์‘๋ ฅ์ด ๋น„๊ต์  ์ ๊ฒŒ ๋ฐœ์ƒํ•œ ๊ฒƒ์œผ๋กœ ์‚ฌ๋ฃŒ๋œ๋‹ค. ์ด๋ฅผ ์ „์‚ฐ๋ชจ์‚ฌ๋ฅผ ํ†ตํ•ด ์–ด๋– ํ•œ ์šฉ์ ‘๋ฒ•์ด ๋” ๋‚˜์€ ๊ฒฐ๊ณผ๋ฅผ ๋‚˜ํƒ€๋‚ด๋Š”์ง€ ๋น„๊ต ๋ถ„์„ํ•˜๊ธฐ ์œ„ํ•ด ์šฉ์ ‘ ์‹œ ์‚ฌ์šฉํ•  ์—ด์› ์กฐ๊ฑด์„ ํŒŒ์•…ํ•˜๊ณ ์ž ํ•˜์˜€๋‹ค.

๊ทธ๋ฆผ 7 (a)์™€ (b)๋Š” ์ „์‚ฐ๋ชจ์‚ฌ์—์„œ ์กฐ๊ฑด์— ๋ช…์‹œ๋˜์–ด ์žˆ๋Š” L(Length), W(width)์™€ P(Penetration)์˜ ์ดํ•ด๋ฅผ ๋•๊ธฐ ์œ„ํ•ด L, W, P๋ฅผ ๊ทธ๋ฆผ์œผ๋กœ ๋„์‹œํ•˜์˜€๋‹ค. L, W, P๋Š” ์—ด์› ํ˜•์ƒ ์กฐ์ ˆ์— ๋Œ€ํ•œ ๋ณ€์ˆ˜๋กœ ์ž‘์šฉํ•˜๋ฉฐ ์ „์‚ฐ๋ชจ์‚ฌ์—์„œ์˜ ์„ค์ •์—์„œ L์€ ์—ด์›์˜ Z์ถ• ๋ฐฉํ–ฅ, W์€ ๋น„๋“œ์˜ X์ถ• ๋ฐฉํ–ฅ ์ตœ๋Œ€๊ธธ์ด, P๋Š” ๋น„๋“œ์˜ y์ถ• ๋ฐฉํ–ฅ ์ตœ๋Œ€๊ธธ์ด๋ฅผ ๋‚˜ํƒ€๋‚ธ๋‹ค. ์œ„ L, W, P๋ฅผ ์ด์šฉํ•˜์—ฌ ์ „์‚ฐ๋ชจ์‚ฌ๋ฅผ ํ†ตํ•ด ์šฉ์ ‘์„ ์ง„ํ–‰ํ•  ๋•Œ ์ ํ•ฉํ•œ ์—ด์›์„ ํŒŒ์•…ํ•˜๊ณ ์ž ํ•˜์˜€๋‹ค.

๊ทธ๋ฆผ 8์€ ํด๋ž˜๋“œ ๊ฐ•์˜ ์šฉ์ ‘ ์‹œ ์—ด์› ํŒŒ์•…์„ ์œ„ํ•œ ์ „์‚ฐ ๋ชจ์‚ฌ์˜ ๊ฒฐ๊ณผ๋ฅผ ๋„์‹œํ•œ ๊ทธ๋ฆผ์ด๋‹ค. ์ตœ์ ์˜ ์—ด์› ์กฐ๊ฑด์„ ํ˜•์„ฑํ•˜๊ธฐ ์œ„ํ•ด ํ•ด์„์„ ์ง„ํ–‰ํ•˜์˜€์œผ๋ฉฐ ์‚ฌ์šฉ๋œ ์—ด์› ํ˜•์„ฑ์˜ ์กฐ๊ฑด์€ ํ‘œ 2์— ๋„์‹œํ•˜์˜€๋‹ค. ์„ค์ •๋œ ๋น„๋“œ ํ•œ ๊ฐœ์— ๋Œ€ํ•œ ๋ชจ๋ธ์—์„œ ์—ด์› ์˜์—ญ์ด ์ ํ•ฉํ•˜๊ฒŒ ํ˜•์„ฑ๋˜์–ด์•ผ ๋‹ค์ค‘ ๋น„๋“œ๋ฅผ ํ˜•์„ฑํ•˜๋Š” ์šฉ์ ‘์—์„œ ์šฉ์ ‘ ๋ฐฉ๋ฒ•์— ๋”ฐ๋ฅธ ์šฉ์ ‘ ์ „์‚ฐ ๋ชจ์‚ฌ๊ฐ€ ๊ฐ€๋Šฅํ•˜๊ธฐ ๋•Œ๋ฌธ์— ๋‹ค์Œ๊ณผ ๊ฐ™์ด ์ฒ˜์Œ ํ•œ ๊ฐœ์˜ ๋น„๋“œ์— ๋Œ€ํ•œ ์ตœ์ ์˜ ์šฉ์ ‘ ์กฐ๊ฑด์„ ๋„์ถœํ•˜์˜€๋‹ค. ๋”ฐ๋ผ์„œ ๋„์ถœํ•œ ์—ด์›์„ ํ† ๋Œ€๋กœ FCAW์™€ GTAW ์šฉ์ ‘์„ ์ˆ˜ํ–‰ํ•˜์˜€์œผ๋ฉฐ ๋„์ถœ๋œ ์กฐ๊ฑด์€ ํ‘œ 3์— ๋„์‹œํ•˜์˜€๋‹ค.

๊ทธ๋ฆผ 9๋Š” ํ‘œ 3์„ ๊ธฐ์ดˆ๋กœ ํ•˜์—ฌ (a) FCAW+ FCAW์™€ (b) FCAW+ GTAW์˜ ์šฉ์ ‘์˜ ์—ด์›ํŒŒ์•… ์ „์‚ฐ๋ชจ์‚ฌ์˜ ๊ฒฐ๊ณผ๋กœ์„œ ๊ฐ๊ฐ์˜ ์‹œํ—˜ํŽธ์ด ์ž…๋ ฅ๋œ ์—ด์› ์กฐ๊ฑด์— ์˜ํ•ด ์šฉ์ฐฉ๋ถ€๊ฐ€ ํ˜•์„ฑ๋œ ๊ฒƒ์„ ๋ณด์—ฌ์ฃผ๊ณ  ์žˆ๋‹ค. ์ „์‚ฐ๋ชจ์‚ฌ์˜ ๊ฒฐ๊ณผ๋ฅผ ์ž์„ธํžˆ ๋‚˜ํƒ€๋‚ด๊ธฐ ์œ„ํ•˜์—ฌ ํ™•๋Œ€ํ•œ ๊ทธ๋ฆผ์„ ์‚ฝ์ž…ํ•˜์—ฌ ๋‹จ๋ฉด ๋ฐ ํ‰๋ฉด๋„๋ฅผ ํ†ตํ•ด ์—ด์˜ ์˜ํ–ฅ ๋ฒ”์œ„๋ฅผ ๋‚˜ํƒ€๋‚ด์—ˆ๋‹ค. ๋„์ถœํ•œ ์กฐ๊ฑด์€ ์‹ค์ œ ์šฉ์ ‘ ์กฐ๊ฑด๊ณผ ๋งค์šฐ ์œ ์‚ฌํ•˜๋ฉฐ ์ด๋ฅผ ํ†ตํ•ด ์‹คํ—˜์‹ค ์Šค์ผ€์ผ์˜ ์‹œํ—˜ํŽธ์˜ ๊ฑฐ์‹œ ์กฐ์ง๊ณผ ์—ด ํ•ด์„ ๊ฒฐ๊ณผ๋ฅผ ๋น„๊ตํ•˜์˜€๋‹ค.

๊ทธ๋ฆผ 10์€ (a) FCAW+ FCAW์™€ (b) FCAW+ GTAW ํด๋ž˜๋“œ ๊ฐ•์˜ ๋ฏธ์„ธ ์กฐ์ง์— ๋”ฐ๋ฅธ ์—ด ํ•ด์„ ๊ฒฐ๊ณผ์™€ ๋ฏธ์„ธ์กฐ์ง ๋ถ„์„ ๊ฒฐ๊ณผ๋ฅผ ๋„์‹œํ•˜์˜€์œผ๋ฉฐ (c)๋Š” FCAW+ FCAW์™€ (d) FCAW+GTAW์˜ ํ™•๋Œ€๋œ ๋ฏธ์„ธ์กฐ์ง ์ด๋ฏธ์ง€์ด๋‹ค. ์—ด์› ์กฐ๊ฑด์„ ๋Œ€์ž…ํ•จ์— ๋”ฐ๋ผ FCAW+FCAW ๋ฐ FCAW+GTAW ์šฉ์ ‘ ์‹œ ๋น„๋“œ ์ฃผ๋ณ€์ด ์ž˜ ์šฉ์œต๋œ ๊ฒƒ์„ ํ™•์ธํ•  ์ˆ˜ ์žˆ์œผ๋ฉฐ ์‹คํ—˜์‹ค ์Šค์ผ€์ผ์˜ ์‹ค์ œ ์šฉ์ ‘ ์‹œํ—˜ํŽธ๊ณผ ์ „์‚ฐ๋ชจ์‚ฌ์˜ ๊ฒฐ๊ณผ๊ฐ€ ๋งค์šฐ ์œ ์‚ฌํ•œ ๊ฒƒ์„ ์•Œ ์ˆ˜ ์žˆ๋‹ค. ๋˜ํ•œ, ์‹ค์ œ ์‹œํ—˜ํŽธ์˜ ๊ฒฝ์šฐ๋Š” ์ „์‚ฐ๋ชจ์‚ฌ์˜ ๊ฒฐ๊ณผ์™€ ์œ ์‚ฌํ•˜๊ฒŒ FCAW+ FCAW ์šฉ์ ‘ ์‹œ 438.3 ฮผm์˜ ์—ด ์˜ํ–ฅ๋ถ€๊ฐ€ ํ˜•์„ฑํ•˜์˜€๊ณ  FCAW+GTAW ์šฉ์ ‘ ์‹œ 564.4 ฮผm์˜ ์—ด ์˜ํ–ฅ๋ถ€๊ฐ€ ํ˜•์„ฑ๋˜์—ˆ๋‹ค. ์ด๋Š” ์•ž์„œ ์–ธ๊ธ‰ํ•œ GTAW์˜ ๊ฒฝ์šฐ ์šฉ์ ‘ ์†๋„๊ฐ€ FCAW๋ณด๋‹ค ๋น„๊ต์  ๋‚ฎ๊ธฐ ๋•Œ๋ฌธ์— ์ž…์—ด๋Ÿ‰์ด ๋” ํฌ๊ณ  ๋”ฐ๋ผ์„œ FCAW+ GTAW์˜ ์šฉ์ ‘ ์‹œ ์—ด์˜ํ–ฅ๋ถ€๊ฐ€ ๋” ๋„“์€ ๋ฉด์ ์„ ํ˜•์„ฑํ•˜๋Š” ๊ฒƒ์œผ๋กœ ์‚ฌ๋ฃŒ๋œ๋‹ค. ๋˜ํ•œ, ์ „์ˆ ํ•œ ๋ฐ”์™€ ๊ฐ™์ด ์‹ค์ œ ์šฉ์ ‘ ํ›„ ๋ณ€ํ˜•๋Ÿ‰ ์ธก์ •๊ฐ’์€ FCAW + FCAW์˜ ์‹œํ—˜ํŽธ์—์„œ 1.8 mm์˜ ๊ฐ๋ณ€ํ˜•๊ณผ FCAW+GTAW์˜ ์‹œํ—˜ํŽธ์—์„œ 2.3 mm์˜ ๊ฐ๋ณ€ํ˜•์„ ๋‚˜ํƒ€๋‚ด์—ˆ์œผ๋ฏ€๋กœ, ์šฉ์ ‘ ๋ฐฉ๋ฒ•์— ๋”ฐ๋ผ ๋ฐœ์ƒํ•˜๋Š” ์ž”๋ฅ˜ ์‘๋ ฅ ๋ฐ ๋ณ€ํ˜•๋Ÿ‰์„ ์ „์‚ฐ๋ชจ์‚ฌ๋กœ ๊ณ„์‚ฐํ•˜์—ฌ ๋น„๊ต ๋ถ„์„ํ•˜๊ณ ์ž ํ•˜์˜€๋‹ค.

๊ทธ๋ฆผ 11์€ FCAW+ FCAW์™€ FCAW+ GTAW ์šฉ์ ‘์˜ ์ „์‚ฐ๋ชจ์‚ฌ ๊ฒฐ๊ณผ๋ฅผ ๋‚˜ํƒ€๋ƒˆ์œผ๋ฉฐ (a)๋Š” FCAW+FCAW์˜ ์ž”๋ฅ˜ ์‘๋ ฅ ๋ถ„์„ ๊ฒฐ๊ณผ์™€ (b) FCAW+ FCAW ๋ณ€ํ˜•๋Ÿ‰ ๋ถ„์„ ๊ฒฐ๊ณผ์ด๋ฉฐ (c) FCAW+ GTAW์˜ ์ž”๋ฅ˜ ์‘๋ ฅ ํ•ด์„ ๊ฒฐ๊ณผ์™€ (d) FCAW+ GTAW์˜ ๋ณ€ํ˜•๋Ÿ‰ ๋ถ„์„ ๊ฒฐ๊ณผ์ด๋‹ค. FCAW+ FCAW๋Š” ์ตœ๋Œ€ 874 MPa์˜ ์ž”๋ฅ˜์‘๋ ฅ๊ณผ 1.5 mm์˜ ๋ณ€ํ˜•์ด ๋ฐœ์ƒํ•˜์˜€์œผ๋ฉฐ FCAW+GTAW๋Š” ์ตœ๋Œ€ 837 MPa์˜ ์ž”๋ฅ˜์‘๋ ฅ๊ณผ 2.3 mm๊ฐ€ ๋ณ€ํ˜•์ด ๋ฐœ์ƒํ•˜์˜€๋‹ค. ์ด๋Š” ๋ณ€ํ˜•๋Ÿ‰๊ณผ ์•ž์„œ ์–ธ๊ธ‰ํ•œ ๋ฏธ์„ธ์กฐ์ง์„ ํ†ตํ•ด ์ธก์ •๋œ ์‹ค์ œ ์šฉ์ ‘ ์‹œํ—˜ํŽธ์˜ ๊ฒฐ๊ณผ์™€ ์ „์‚ฐ๋ชจ์‚ฌ์˜ ๊ฒฐ๊ณผ๊ฐ€ ๋†’์€ ์ผ์น˜๋„๋ฅผ ๋ณด์ด๋ฉฐ ์ „์‚ฐ๋ชจ์‚ฌ์˜ ์‹ ๋ขฐ์„ฑ์„ ๋‚˜ํƒ€๋ƒ„์„ ์•Œ ์ˆ˜ ์žˆ๋‹ค. ์œ„์˜ ๊ฒฐ๊ณผ๋ฅผ ์ข…ํ•ฉํ•˜์—ฌ Table 4์— ๋„์‹œํ•˜์˜€์œผ๋ฉฐ FCAW+ GTAW์˜ ์šฉ์ ‘์„ ์‹ค์‹œํ•œ ๊ฒฝ์šฐ์˜ ๋‚ฎ์€ ์ž”๋ฅ˜ ์‘๋ ฅ๋ฐœ์ƒ์œผ๋กœ ์šฐ์ˆ˜ํ•œ ๊ฒฐ๊ณผ๋ฅผ ๋‚˜ํƒ€๋‚ด์ง€๋งŒ ๋ณ€ํ˜• ์ธก๋ฉด์—์„œ๋Š” ์ข‹์ง€ ์•Š์€ ํšจ๊ณผ๋ฅผ ๋‚˜ํƒ€๋‚ด๋Š” ๊ฒƒ์œผ๋กœ ์‚ฌ๋ฃŒ๋œ๋‹ค. ๋”ฐ๋ผ์„œ ์ „์‚ฐ๋ชจ์‚ฌ๋ฅผ ํ†ตํ•˜์—ฌ ์šฉ์ ‘ํ•  ๋•Œ ๊ฐ€์žฅ ์ตœ์ ํ™”๋œ ์šฉ์ ‘ ์กฐ๊ฑด์€ Table 3๊ณผ ๊ฐ™์ด FCAW์˜ ๊ฒฝ์šฐ L /W/P๋Š” 8 / 8 / 8 mm์ด๋ฉฐ ์—ดํšจ์œจ์€ 90 %, ์šฉ์ ‘ ์†๋„๋Š” 10~12 cm/min๋กœ ์šฉ์ ‘ํ•˜์˜€์„๋•Œ ์ž…์—ด๋Ÿ‰์€ 1.9 kJ/cm์ด๋‹ค. ๋˜ํ•œ GTAW์˜ ๊ฒฝ์šฐ L / W / P๋Š” 8 / 10 / 8 mm์ด๋ฉฐ ์—ดํšจ์œจ์€ 90%, ์šฉ์ ‘ ์†๋„๋Š” 8~10 cm/min๋กœ ์šฉ์ ‘ํ•˜์˜€์„ ๋•Œ ์ž…์—ด๋Ÿ‰์€ 2.6 kJ/cm์œผ๋กœ ์ตœ์ ํ™”๋œ ์šฉ์ ‘ ์กฐ๊ฑด์„ ์ œ์‹œํ•œ๋‹ค. ์œ„ ์šฉ์ ‘ ์กฐ๊ฑด์„ ํ† ๋Œ€๋กœ X groove ๊ฐ์„ ๊ฐ–๋Š” Demo vessel ์••๋ ฅ์šฉ๊ธฐ์˜ FCAW+ FCAW ์‹œํ—˜ํŽธ์„ C-seam ๋ฐ L-seam์„ ์ „์‚ฐ๋ชจ์‚ฌ๋ฅผ ํ†ตํ•ด ๋ณ€ํ˜•๋Ÿ‰๊ณผ ์ž”๋ฅ˜ ์‘๋ ฅ์„ ์˜ˆ์ธกํ•˜์˜€๋‹ค.

๊ทธ๋ฆผ 12 (a)๋Š” FCAW+FCAW ์‹œํ—˜ํŽธ์„ demo vessel์˜ ๊ทœ๊ฒฉ๊ณผ ๊ฐ™์ด ๋ชจ๋ธ๋งํ•œ ํ›„ ํŒ์žฌ์˜ ์—ด ํ•ด์„์„ ์ง„ํ–‰ํ•œ ๊ฒฐ๊ณผ์ด๋‹ค. C-seam ์šฉ์ ‘ ์ „์‚ฐ๋ชจ์‚ฌ๋ฅผ ์ง„ํ–‰ํ•˜๊ธฐ ์œ„ํ•ด์„œ๋Š” ๋จผ์ € L-seam์ด ์ˆ˜ํ–‰๋˜์–ด์•ผ ๋ถ„์„์ด ๊ฐ€๋Šฅํ•˜๋ฏ€๋กœ, groove ๊ฐ์€ ๊ฐ๊ฐ 40ยฐ (์Šคํ…Œ์ธ๋ฆฌ์Šค๊ฐ•)์™€ 45ยฐ(ํƒ„์†Œ๊ฐ•)๋กœ ์ „์‚ฐ๋ชจ์‚ฌ๋ฅผ ํ†ตํ•ด ๋น„๋“œ๋ฅผ ํ˜•์„ฑํ•˜์˜€๋‹ค. ๊ทธ๋ฆผ 12 (b)๋Š” ํด๋ž˜๋“œ ํŒ์žฌ์— ๋Œ€ํ•œ ์—ดํ•ด์„์˜ ๊ฒฐ๊ณผ๋กœ์„œ ์ด์ƒ์ ์ธ HAZ๋ถ€์˜ ํ˜•์ƒ์„ ํ†ตํ•ด ํด๋ž˜๋“œ ํŒ์žฌ์˜ ์šฉ์ฐฉ์ด ์ž˜ ์ด๋ฃจ์–ด์ง„ ๊ฒƒ์œผ๋กœ ์‚ฌ๋ฃŒ๋œ๋‹ค. ๊ทธ๋ฆผ 12 (c)๋Š” FCAW+FCAW ์šฉ์ ‘ ๋ฐฉ๋ฒ•์„ ์ด์šฉํ•œ demo vessel์˜ L-seam์˜ ์—ดํ•ด์„ ๊ฒฐ๊ณผ์ด๋ฉฐ ๊ทธ๋ฆผ 12 (d)๋Š” C-seam์˜ ์—ดํ•ด์„์˜ ๊ฒฐ๊ณผ๋ฅผ ๋„์‹œํ•˜์˜€๋‹ค. ์—ดํ•ด์„ ๊ฒฐ๊ณผ๋กœ๋ถ€ํ„ฐ L-seam๊ณผ C-seam ๋ชจ๋‘ ์šฉ์ฐฉ๋ถ€์˜ ํ˜•์„ฑ๊ณผ ๋น„๋“œ์˜ ํ˜•์ƒ์ด ์ž˜ ํ˜•์„ฑ๋˜๋Š”๊ฒƒ์„ ํ™•์ธํ•˜์˜€์œผ๋ฏ€๋กœ FCAW+FCAW์™€ FCAW+GTAW ์šฉ์ ‘ ๋ฐฉ๋ฒ•์— ๋”ฐ๋ฅธ L-seam๊ณผ C-seam์˜ ์ž”๋ฅ˜ ์‘๋ ฅ๊ณผ ๋ณ€ํ˜•๋Ÿ‰ ํ•ด์„์„ ์‹ค์‹œํ•˜์˜€๋‹ค.

๊ทธ๋ฆผ 13์€ FCAW+ FCAW ์šฉ์ ‘ ๋ฐฉ๋ฒ•์˜ (a) L-seam์˜ ์ž”๋ฅ˜์‘๋ ฅ๊ณผ (b) L-seam์˜ ๋ณ€ํ˜•๋Ÿ‰์˜ ๊ณ„์‚ฐ ๊ฒฐ๊ณผ์ด๋ฉฐ (c) C-seam์˜ ์ž”๋ฅ˜์‘๋ ฅ๊ณผ (d) C-seam์˜ ๋ณ€ํ˜•๋Ÿ‰์˜ ๊ฒฐ๊ณผ๋ฅผ ๋‚˜ํƒ€๋‚ด์—ˆ๋‹ค. L-seam์˜ ๊ฒฝ์šฐ ์ตœ๋Œ€ 933 MPa์˜ ์ž”๋ฅ˜์‘๋ ฅ์ด ๋ฐœ์ƒํ•˜์˜€์œผ๋ฉฐ ์ตœ๋Œ€ 2.9 mm์˜ ๋ณ€ํ˜•์ด ๋ฐœ์ƒํ•˜์˜€๋‹ค. C-seam์˜ ๊ฒฝ์šฐ ์ตœ๋Œ€ 920 MPa์˜ ์ž”๋ฅ˜ ์‘๋ ฅ์ด ๋ฐœ์ƒํ•˜์˜€์œผ๋ฉฐ 0.7 mm์˜ ์ตœ๋Œ€ ๋ณ€ํ˜•์ด ๋ฐœ์ƒํ•˜์˜€๋‹ค. ์œ„ ๊ฒฐ๊ณผ๋ฅผ FCAW+ GTAW ์šฉ์ ‘์˜ ์ „์‚ฐ๋ชจ์‚ฌ์™€ ๋น„๊ต ๋ถ„์„ํ•˜๊ธฐ ์œ„ํ•ด C-seam ๋ฐ L-seam์˜ FCAW+ GTAW ์šฉ์ ‘ ์ „์‚ฐ๋ชจ์‚ฌ๋ฅผ ์‹ค์‹œํ•˜์˜€๋‹ค.

๊ทธ๋ฆผ 14์€ FCAW+GTAW ์šฉ์ ‘ ๋ฐฉ๋ฒ•์˜ (a) L-seam์˜ ์ž”๋ฅ˜์‘๋ ฅ๊ณผ (b) L-seam์˜ ๋ณ€ํ˜•๋Ÿ‰์˜ ๊ฒฐ๊ณผ, (c) C-seam์˜ ์ž”๋ฅ˜์‘๋ ฅ๊ณผ (d) C-seam์˜ ๋ณ€ํ˜•๋Ÿ‰์˜ ๊ฒฐ๊ณผ๋ฅผ ๋‚˜ํƒ€๋‚ด์—ˆ๋‹ค. L-seam์˜ ๊ฒฝ์šฐ ์ตœ๋Œ€ 845 MPa์˜ ์ž”๋ฅ˜์‘๋ ฅ์ด ๋ฐœ์ƒํ•˜์˜€์œผ๋ฉฐ ์ตœ๋Œ€ 5.7 mm์˜ ๋ณ€ํ˜•์ด ๋ฐœ์ƒํ•˜์˜€๋‹ค. C-seam์˜ ๊ฒฝ์šฐ ์ตœ๋Œ€ 682 MPa์˜ ์ž”๋ฅ˜ ์‘๋ ฅ์ด ๋ฐœ์ƒํ•˜์˜€์œผ๋ฉฐ 1.9 mm์˜ ์ตœ๋Œ€ ๋ณ€ํ˜•์ด ๋ฐœ์ƒํ•˜์˜€๋‹ค. ์œ„ ๊ฒฐ๊ณผ๋ฅผ ์ข…ํ•ฉํ•˜์—ฌ Table 5์— ๋„์‹œํ•˜์˜€์œผ๋ฉฐ ์•ž์—์„œ ์ „์‚ฐ๋ชจ์‚ฌ์™€ ์‹คํ—˜ ๊ฒฐ๊ณผ์น˜๋ฅผ ํ†ตํ•ด ๋‚˜ํƒ€๋‚œ ๊ฒฐ๊ณผ์™€ ์œ ์‚ฌํ•˜๊ฒŒ FCAW+ FCAW ์‹œํ—˜ํŽธ๋ณด๋‹ค FCAW+GTAW ์šฉ์ ‘ ๋ฐฉ๋ฒ•์ด ๋” ํฐ ๋ณ€ํ˜•์ด ๋ฐœ์ƒ๋˜์—ˆ๋‹ค. ์ด๋Š” ์•ž์„œ ๋งž๋Œ€๊ธฐ ์šฉ์ ‘๊ณผ ๋งˆ์ฐฌ๊ฐ€์ง€๋กœ GTAW ์šฉ์ ‘ ๋ฐฉ๋ฒ•์€ ๋А๋ฆฐ ์šฉ์ ‘์†๋„๋กœ ์ธํ•ด ์ž…์—ด๋Ÿ‰์ด FCAW ์šฉ์ ‘ ๋ฐฉ๋ฒ•๋ณด๋‹ค ๋†’์•„ ๋ณ€ํ˜•๋Ÿ‰ ๋˜ํ•œ GTAW ์šฉ์ ‘์ด ๋” ๋†’์€ ๊ฒฐ๊ณผ๊ฐ€ ๋‚˜ํƒ€๋‚œ ๊ฒƒ์œผ๋กœ ์‚ฌ๋ฃŒ๋œ๋‹ค.

๋ณธ ๋…ผ๋ฌธ์€ ์‹คํ—˜์‹ค ์Šค์ผ€์ผ์˜ ํด๋ž˜๋“œ ๊ฐ•์˜ ์šฉ์ ‘ ๋ฐฉ๋ฒ•์— ๋”ฐ๋ฅธ ๋ฏธ์„ธ ์กฐ์ง, ๊ฒฝ๋„์™€ ๋ณ€ํ˜•๋Ÿ‰์„ ์ธก์ •ํ•˜์—ฌ ์กฐ์ง์˜ ํ˜•์„ฑ๊ณผ ๊ฒฝ๋„์˜ ๊ฒฝํ–ฅ์„ ๋ถ„์„ํ•˜์˜€์œผ๋ฉฐ ์ด๋ฅผ ์ „์‚ฐ๋ชจ์‚ฌ๋ฅผ ํ†ตํ•ด ์‹คํ—˜์‹ค ์Šค์ผ€์ผ ์‹œํ—˜ํŽธ์˜ ๋ฏธ์„ธ์กฐ์ง๊ณผ ์ „์‚ฐ๋ชจ์‚ฌ๋ฅผ ํ†ตํ•œ ์—ด ์˜ํ–ฅ ๋ฒ”์œ„๋ฅผ ๋น„๊ต ๋ถ„์„ํ•˜์—ฌ ์ „์‚ฐ๋ชจ์‚ฌ์˜ ํ•ฉ๋ฆฌ์„ฑ์„ ํ™•์ธํ•˜์—ฌ, ์šฉ์ ‘ ์‹œ ์ตœ์ ์˜ ์—ด์› ์กฐ๊ฑด์„ ๋‚˜ํƒ€๋‚ด์—ˆ๋‹ค. ๋˜ํ•œ, ์œ„ ์กฐ๊ฑด์„ ํ†ตํ•ด ์ „์‚ฐ๋ชจ์‚ฌ๋กœ ์‹ค์ œ Demo Vessel ์••๋ ฅ์šฉ๊ธฐ ์šฉ์ ‘ ์‹œ ์‚ฌ์šฉํ•˜๋Š” L-seam๊ณผ C-seam์— ์šฉ์ ‘์„ ๊ณ„์‚ฐํ•˜์˜€์œผ๋ฉฐ ์ด์— ๋”ฐ๋ผ ๋ฐœ์ƒํ•˜๋Š” ์ž”๋ฅ˜ ์‘๋ ฅ๊ณผ ๋ณ€ํ˜•๋Ÿ‰์„ ๋ถ„์„ํ•˜์˜€๋‹ค. ๋ณธ ์—ฐ๊ตฌ์—์„œ ์ง„ํ–‰ํ•œ ์‹คํ—˜์‹ค ์Šค์ผ€์ผ์˜ ์šฉ์ ‘๊ณผ ๊ณ„์‚ฐ์„ ํ†ตํ•œ ์ž”๋ฅ˜ ์‘๋ ฅ ๋ฐ ๋ณ€ํ˜•๋Ÿ‰์˜ ์ธก์ •์— ๋Œ€ํ•˜์—ฌ๋Š” ๋” ๋งŽ์€ ์—ฐ๊ตฌ๊ฐ€ ํ•„์š”ํ•˜์ง€๋งŒ, ๋ณธ ์—ฐ๊ตฌ๋Š” ์‹คํ—˜์‹ค ์Šค์ผ€์ผ์˜ ์šฉ์ ‘ ๊ฒฐ๊ณผ์™€ ์ „์‚ฐ๋ชจ์‚ฌ์˜ ์šฉ์ ‘ ๋ฐฉ๋ฒ•์— ๋”ฐ๋ฅธ ํŠน์„ฑ ๋น„๊ตํ•˜์—ฌ ๋งค์šฐ ์œ ์‚ฌํ•จ์„ ํ™•์ธํ•˜์˜€์œผ๋ฉฐ, ์ด๋ฅผ ํ†ตํ•ด ์ „์‚ฐ๋ชจ์‚ฌ๋ฅผ Demo Vessel ์••๋ ฅ์šฉ๊ธฐ ์šฉ์ ‘ ์‹œ ์‚ฌ์šฉํ•˜๋Š” L-seam๊ณผ C-seam์— ์ ์šฉํ•˜์—ฌ ๋ฐœ์ƒํ•  ์ˆ˜ ์žˆ๋Š” ์ž”๋ฅ˜ ์‘๋ ฅ ๋ฐ ๋ณ€ํ˜•๋Ÿ‰์„ ์˜ˆ์ธกํ•˜์˜€๋‹ค.

4. ๊ฒฐ ๋ก 

๋ณธ ์—ฐ๊ตฌ๋Š” ์‹คํ—˜์‹ค ์Šค์ผ€์ผ์˜ X groove ์‹œํ—˜ํŽธ์„ ์ œ์ž‘ํ•˜์—ฌ FCAW+ FCAW์™€ FCAW+GTAW ์šฉ์ ‘ ๋ฐฉ๋ฒ•์„ ๋น„๊ตํ•˜์˜€๋‹ค. ์‹ค์ œ ์šฉ์ ‘ ์‹คํ—˜๊ฒฐ๊ณผ FCAW+ FCAW๋Š” ์šฉ์ ‘์†๋„๊ฐ€ ๋น ๋ฅด๊ณ  ์ž…์—ด๋Ÿ‰์ด ๋‚ฎ์œผ๋‚˜, FCAW+ GTAW๋Š” ์šฉ์ ‘์†๋„๊ฐ€ ๋А๋ฆฌ๊ณ  ์ž…์—ด๋Ÿ‰์ด ํฌ๋‹ค. ์‹คํ—˜์‹ค ์Šค์ผ€์ผ ์‹œํ—˜ํŽธ์˜ ๋ณ€ํ˜•๋Ÿ‰ ์ธก์ • ๊ฒฐ๊ณผ, FCAW+GTAW์˜ ์‹œํ—˜ํŽธ์—์„œ ๋” ๋†’์€ ๋ณ€ํ˜•๋Ÿ‰์„ ๋‚˜ํƒ€๋‚ด์—ˆ์œผ๋ฉฐ ๊ฒฝ๋„ ๊ฐ’ ์ธก์ • ๊ฒฐ๊ณผ FCAW+ FCAW ์šฉ์ ‘ ๋ฐฉ๋ฒ•์œผ๋กœ ์šฉ์ ‘๋œ ์‹œํ—˜ํŽธ์ด ๋” ๋†’์€ ๊ฒฝ๋„ ๊ฐ’์„ ๋‚˜ํƒ€๋‚ด์—ˆ๋‹ค. ์ด๋Š” FCAW+ FCAW ์šฉ์ ‘ ์‹œํ—˜ํŽธ์˜ ์ž”๋ฅ˜์‘๋ ฅ์ด ๋” ๋†’์€ ๊ฒฐ๊ณผ๊ฐ’์„ ๋‚˜ํƒ€๋‚ด๊ฑฐ๋‚˜ FCAW+ GTAW์˜ ๋А๋ฆฐ ์šฉ์ ‘์†๋„๋กœ ์ธํ•ด ์ฆ๊ฐ€ํ•œ ์ž…์—ด๋Ÿ‰์˜ ํšจ๊ณผ๋กœ ์กฐ์ง์˜ ์—ฐํ™” ๋ฐ ๊ฒฐ์ •๋ฆฝ ์กฐ๋Œ€ํ™”๋กœ ์ธํ•ด ๋ฐœ์ƒํ•œ ๊ฒฐ๊ณผ๋กœ ์˜ˆ์ƒ๋œ๋‹ค. ๊ฒฝ๋„๊ฐ’์„ ์ธก์ •ํ•œ ๊ฒฐ๊ณผ, FCAW+ GTAW ์šฉ์ ‘ ๋ฐฉ๋ฒ•์œผ๋กœ ์šฉ์ ‘๋œ ์‹œํ—˜ํŽธ์˜ ์šฉ์ ‘๋ถ€ ๊ฒฝ๋„๋Š” ์‹œํ—˜ํŽธ ์ „๋ฐ˜์— ๊ฑธ์ณ ์ตœ์†Œ 176 HV์—์„œ ์ตœ๋Œ€ 281 HV๋กœ ๋‚˜ํƒ€๋‚ฌ์œผ๋ฉฐ, FCAW + FCAW์—์„œ๋Š” ์ตœ์†Œ 180 HV์—์„œ ์ตœ๋Œ€ 341 HV๋กœ ๋ถ„์„๋˜์—ˆ๋‹ค. ๋˜ํ•œ ์ „์‚ฐ๋ชจ์‚ฌ๋ฅผ ํ†ตํ•ด ์‹ค์ œ ์šฉ์ ‘๊ณผ ๋น„๊ตํ•˜์˜€์„ ๋•Œ ๋ฏธ์„ธ์กฐ์ง๊ณผ ๋ณ€ํ˜•๋Ÿ‰์˜ ๊ฒฐ๊ณผ๊ฐ€ ๊ฑฐ์˜ ์œ ์‚ฌํ•œ ๊ฒƒ์œผ๋กœ ๋ถ„์„๋˜์–ด ์ „์‚ฐ๋ชจ์‚ฌ์˜ ์‹ ๋ขฐ์„ฑ์„ ํ™•์ธํ•˜์˜€๋‹ค. ์ „์‚ฐ๋ชจ์‚ฌ์—์„œ ์šฉ์ ‘ ๋ฐฉ๋ฒ•์— ๋”ฐ๋ฅธ ์ตœ์ ์˜ ์—ด์› ์กฐ๊ฑด ํ™•๋ฆฝ์„ ํ•˜์˜€์œผ๋ฉฐ ๋งž๋Œ€๊ธฐ ์šฉ์ ‘์„ ํ†ตํ•ด FCAW+ FCAW ๋ฐ FCAW+ GTAW ์šฉ์ ‘๋ฐฉ๋ฒ•์— ๋”ฐ๋ฅธ ์ž”๋ฅ˜ ์‘๋ ฅ๊ณผ ๋ณ€ํ˜•๋Ÿ‰์„ ๋น„๊ต๋ถ„์„ํ•œ ๊ฒฐ๊ณผ, FCAW+ FCAW ์šฉ์ ‘ ๋ฐฉ๋ฒ•์—์„œ๋Š” ์ตœ๋Œ€ 874 MPa ์ž”๋ฅ˜ ์‘๋ ฅ, 1.5 mm์˜ ๋ณ€ํ˜•๋Ÿ‰์„ ๋‚˜ํƒ€๋ƒˆ์œผ๋ฉฐ, FCAW+GTAW ์šฉ์ ‘ ๋ฐฉ๋ฒ•์—์„œ๋Š” ์ตœ๋Œ€ 837 MPa ์ž”๋ฅ˜ ์‘๋ ฅ, 2.3 mm์˜ ๋ณ€ํ˜•๋Ÿ‰์„ ๋‚˜ํƒ€๋ƒˆ๋‹ค. ์ด๋Š” ์‹ค์ œ ์šฉ์ ‘์—์„œ FCAW + FCAW ์šฉ์ ‘์—์„œ 1.8 mm ๋ณ€ํ˜•๋Ÿ‰๊ณผ FCAW + GTAW ์šฉ์ ‘์—์„œ 2.3 mm ๋ณ€ํ˜•๋Ÿ‰๊ณผ ๋งค์šฐ ์œ ์‚ฌํ•œ ๊ฒƒ์œผ๋กœ ๋‚˜ํƒ€๋‚ฌ๋‹ค. ์ด๋ฅผ ๊ทผ๊ฑฐ๋กœ ๋™์ผํ•œ ์šฉ์ ‘ ์กฐ๊ฑด์œผ๋กœ ์••๋ ฅ์šฉ๊ธฐ ์šฉ์ ‘ ์‹œ ์‚ฌ์šฉ๋˜๋Š” C-seam ๋ฐ L-seam์˜ FCAW+ FCAW์™€ FCAW + GTAW ์ „์‚ฐ๋ชจ์‚ฌ๋ฅผ ์ˆ˜ํ–‰ํ•œ ๊ฒฐ๊ณผ, FCAW + FCAW ์šฉ์ ‘์€ L-seam์—์„œ ์ตœ๋Œ€ 933 Mpa์˜ ์ž”๋ฅ˜์‘๋ ฅ๊ณผ 2.9 mm์˜ ๋ณ€ํ˜•๋Ÿ‰, C-seam์—์„œ ์ตœ๋Œ€ 920 MPa์˜ ์ž”๋ฅ˜์‘๋ ฅ๊ณผ 0.7 mm์˜ ๋ณ€ํ˜•๋Ÿ‰์„ ๋‚˜ํƒ€๋‚ด์—ˆ๋‹ค. ํ•œํŽธ FCAW+ GTAW ์šฉ์ ‘์€ L-seam์—์„œ ์ตœ๋Œ€ 845 MPa์˜ ์ž”๋ฅ˜์‘๋ ฅ๊ณผ 5.7 mm์˜ ๋ณ€ํ˜•๋Ÿ‰, C-seam์—์„œ ์ตœ๋Œ€ 682 Mpa์˜ ์ž”๋ฅ˜์‘๋ ฅ๊ณผ 1.9 mm์˜ ๋ณ€ํ˜•๋Ÿ‰์„ ๋‚˜ํƒ€๋‚ด์—ˆ๋‹ค. ์ด๋ฅผ ํ†ตํ•ด FCAW+ GTAW ์šฉ์ ‘ ๋ฐฉ๋ฒ•์ด ๋ณ€ํ˜•๋Ÿ‰ ๊ด€์ ์—์„œ ๋†’์€ ๊ฒฐ๊ณผ๊ฐ’์„ ๋‚˜ํƒ€๋‚ด์—ˆ๊ณ , FCAW+ FCAW ์šฉ์ ‘์—์„œ ๋†’์€ ์ž”๋ฅ˜ ์‘๋ ฅ์ด ๋‚˜ํƒ€๋‚ฌ๋‹ค. ์•„์šธ๋Ÿฌ, ์‹คํ—˜์‹ค ์Šค์ผ€์ผ์˜ ์šฉ์ ‘๊ณผ ์ „์‚ฐ๋ชจ์‚ฌ๋ฅผ ๋น„๊ตํ•œ ๋ฏธ์„ธ์กฐ์ง ๋ถ„์„ ๊ฒฐ๊ณผ ์—ด ์˜ํ–ฅ๋ถ€๊ฐ€ ๊ฑฐ์˜ ๋™์ผํ•˜๊ฒŒ ๋‚˜์™”์œผ๋ฏ€๋กœ ๋ณธ๋ฌธ์—์„œ ์ œ์‹œํ•œ ์šฉ์ ‘ ์กฐ๊ฑด์„ ํ†ตํ•ด ์‹ค์ œ ๋ถ€ํ’ˆ์˜ ์šฉ์ ‘ ์ง„ํ–‰ํ•  ๊ฒฝ์šฐ ์œ ์‚ฌํ•œ ๊ฒฐ๊ณผ๊ฐ€ ๋‚˜ํƒ€๋‚  ๊ฒƒ์œผ๋กœ ์˜ˆ์ƒ๋˜๋ฉฐ ๋ถ€์‹ ํ™˜๊ฒฝ์— ์‚ฌ์šฉ๋˜๋Š” ํ•ด์–‘ ํ”Œ๋žœํŠธ ๋ฐ ์••๋ ฅ ์šฉ๊ธฐ์—์„œ ์ ์šฉ ์‹œ ์œ ์šฉํ•  ๊ฒƒ์œผ๋กœ ์‚ฌ๋ฃŒ๋œ๋‹ค.

Acknowledgements

This research was supported by โ€œRegional Innovation Strategy(RIS)โ€ through the National Foundation of Korea(NRF) funded by the Ministry of Education (MOE) (2021RIS-004), the Korea Evaluation Institute of Industrial Technology(KEIT) and the Ministry of Trade, Industry & Energy(MOTIE) of the Republic of Korea (No. 20010717), and Korea Institute for Advancement of Technology(KIAT) grant, funded by Republic of Korea Ministry of Trade, Industry and Energy(MOTIE) (P0002019, Human Resource Development Program for Industrial Innovation).

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Figures and Tables

Fig. 1.

Appearance of clad pressure vessel.

../../Resources/kim/KJMM.2022.60/kjmm-2022-60-12-873f1.jpg
Fig. 2.

Appearance of the (a) plane view plate and (b) cross section of X groove STS 316L test pieces.

../../Resources/kim/KJMM.2022.60/kjmm-2022-60-12-873f2.jpg
Fig. 3.

Schematic diagram of X groove STS 316L/A516-70N hardness tests of (a) FCAW + FCAW and (b) FCAW + GTAW.

../../Resources/kim/KJMM.2022.60/kjmm-2022-60-12-873f3.jpg
Fig. 4.

Schematic diagram of X groove STS 316L/A516-70N modeling pressure vessel.

../../Resources/kim/KJMM.2022.60/kjmm-2022-60-12-873f4.jpg
Fig. 5.

Appearance of X groove after welding (a) FCAW + FCAW and (b) FCAW + GTAW STS 316L/A516-70N.

../../Resources/kim/KJMM.2022.60/kjmm-2022-60-12-873f5.jpg
Fig. 6.

STS 316L/A516-70N Vickers hardness test results.

../../Resources/kim/KJMM.2022.60/kjmm-2022-60-12-873f6.jpg
Fig. 7.

Schematic diagram showing the setting of variables for heat source shape control of (a) Length and (b) Width and Penetarion.

../../Resources/kim/KJMM.2022.60/kjmm-2022-60-12-873f7.jpg
Fig. 8.

Heat source identification conditions used during welding through simulation.

../../Resources/kim/KJMM.2022.60/kjmm-2022-60-12-873f8.jpg
Fig. 9.

Simulation results of (a) FCAW + FCAW and (b) FCAW + GTAW for heat source identification.

../../Resources/kim/KJMM.2022.60/kjmm-2022-60-12-873f9.jpg
Fig. 10.

Comparison of thermal analysis results according to microstructures of clad plates of (a) FCAW + FCAW and (b) FCAW + GTAW. (c) and (d) are the enlargements of (a) and (b).

../../Resources/kim/KJMM.2022.60/kjmm-2022-60-12-873f10.jpg
Fig. 11.

Computational simulation results of FCAW + FCAW of (a) residual stress analysis and (b) deformation amount analysis, and FCAW + GTAW of (c) residual stress analysis and (d) deformation amount analysis.

../../Resources/kim/KJMM.2022.60/kjmm-2022-60-12-873f11.jpg
Fig. 12.

Simulation results of (a) demo vessel model and (b) thermal analysis for STS 316L clad plate, and (c) L-seam and (d) C-seam results for demo vessel clad plate.

../../Resources/kim/KJMM.2022.60/kjmm-2022-60-12-873f12.jpg
Fig. 13.

Simulation results for FCAW + FCAW welding routes of (a) demo vessel model and (b) thermal analysis for L-seam, and (c) Residual stress and (d) Deformation amount for C-seam.

../../Resources/kim/KJMM.2022.60/kjmm-2022-60-12-873f13.jpg
Fig. 14.

Simulation results for FCAW + GTAW welding routes of (a) demo vessel model and (b) thermal analysis for L-seam, and (c) Residual stress and (d) Deformation amount for C-seam.

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Table 1.

FCAW + FCAW and FCAW + GTAW Vickers hardness test results

Number No. 1 No. 2 No. 3 No. 4 No. 5 No. 6 No .7 No. 8 No. 9
FCAW+ FCAW Vickers Hardness 224 HV 236 HV 282 HV 331 HV 341 HV 307 HV 277 HV 255 HV 180 HV
FCAW+GTAW Vickers Hardness 221 HV 233 HV 278 HV 275 HV 281 HV 259 HV 257 HV 259 HV 176 HV
Table 2.

Table for heat source identification with respect to FCAW

Welding method L / W / P (mm) Thermal efficiency (%) Welding speed (cm/min) Heat input (kJ/cm)
FCAW 8 / 8 / 8 90 12 1.9
Table 3.

Table for heat source identification according to welding method

Welding method L / W / P (mm) Thermal efficiency (%) Arc current (A) Arc voltage (V) Welding speed (cm/min) Heat input (kJ/cm)
FCAW 8 / 8 / 8 90 180~220 20~24 10~12 1.9
GTAW 8 / 10 / 8 90 190~220 16~18 8~10 2.6
Table 4.

Simulation results according to welding method.

Welding routes groove angle FCAW + FCAW FCAW + GTAW
Residual stress X groove 0~874 MPa 0~837 MPa
Deformation amount X groove 1.5 mm 2.3 mm
Table 5.

Table results according to welding method of FCAW+FCAW and FCAW+ GTAW in L-seam and C-seam.

Welding routes Demo Vessel type FCAW + FCAW FCAW + GTAW
Residual stress L-seam 0~933 MPa 0~845 MPa
Deformation amount L-seam 0~2.9 mm 0~5.7 mm
Residual stress C-seam 0~920 MPa 0~682 MPa
Deformation amount C-seam 0~0.7 mm 0~1.9 mm